Nowadays, plastic products are extensively used all around the world and the plastic waste can be seen everywhere. It is one of the biggest threats to the environment, so recycling of used plastics is the most important part for environmental protection. The waste plastic to oil plant is an ideal solution for waste plastic treatment. It adopts one advanced technology called pyrolysis, which can finish converting waste plastic to oil through high temperature heating with the special catalyst. The convert plastic2oil plant is applicable for various kinds of plastics, such as PP, PE, PS, ABS, etc. Besides oil, we can also get two other products from the plastic pyrolysis process, carbon black and combustible gas.
Working process of Beston waste plastic to oil plant:
Put plastic material into the pyrolysis reactor by mechanical feeding machine or manual, then it is delivered into the store bin with the help of conveyor belt. Then, close the feeding door and open heating system of the machine.
Step – 2
In this step, two stages are there in the process. The primary stage: the heat energy needs to start with 100 degree Celsius and ending with 250 degree Celsius. In 100 degree Celsius, the oil gas will release and in 120 degree Celsius the liquid oil will release. The secondary stage: the heat energy needs to change from 250 degree Celsius towards 280 degree Celsius; it is the peak output rate. The oil gas will be collected into the manifold, and the oil as well as the weighty particles are accumulate and dissolved in the center of the manifold and drop into the deep oil container (oil tank). And the lighter oil gas will certainly go up to multifunctional oil condensers to liquefy into oil and keep in the tank.
Step – 3
Cool down the plastic to oil conversion plant after the completion of Step-1 and Step-2. Once the heat reaches about 40 degree Celsius, the carbon black will be discharged automatically.
Applications of the final products from Beston plastic to oil conversion plant:
1. Plastic oil
The plastic oil can be used as industrial fuel materials for burning, or further refined to diesel or gasoline by waste plastic to diesel plant.
2. Carbon black
The carbon black can be sold to the brick factory as internal combustion or as raw materials of tire, shoe, cable, etc.
3. Combustible gas
The combustiblegas can be recycled to heat the reactor as fuel, which will save energy for the whole conversion of waste plastic into fuel.
Approximate oil yield of different plastic materials for your reference:
Polyvinyl chloride PVC, polyethylene: PE (such as films, bottles, electrical insulating materials, handbags, pipes, drums, bottles / calcium bottles, daily necessities, etc.): pure plastic has oil yield is about 95%.
Polypropylene: PP (such as films, plastic rope, tableware, pots, barrels, furniture, bags, caps, car bumpers, etc.): pure oil yield 90%.
PS (such as electrical appliances, stationery, cups, food containers, appliance housings, electrical fittings, foam products, toys, etc.): pure oil yield at 90%.
ABS plastic: 40%.
Pure white plastic sheeting: about 70%.
Three different types of Beston plastic into oil plants:
|Total power||24 kw/h||30 kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m|
|Size of reactor||D2.2*L 5.1m||D2.8*L6.2 m|
|Pattern||Horizontal & rotary|
|Size of reactor||D2.8 *L7.1 m|
|Pattern||Horizontal & rotary|
|Floor area||25*15*10 m (L*W*H)|
|Total power||54 kw/h|
|Working method||Fully continuous|
|Size of reactor||L12.5*W2.2*H2.5m|
|Pattern||Not rotary type|
Basic Parameter of Beston Plastic to Oil Plant for Sale
|Working method||Batch||Semi-continuous||Fully continuous|
|Raw materials||Waste tire, plastic, rubber, oil sludge, medical waste|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m|
|Pattern||Horizontal & rotary||Not rotary type|
|Heating materials||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw/h||84kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Operating pressure||Normal pressure||Constant pressure|
|Cooling method||Water cooling|
|Service life||5-8 years|