Rubber Powder Production Line

Rubber Powder Production Line

With the development of world automobile industry and transportation industry, a large number of waste tires are discarded every year, which leads to serious environment pollution. But on the other hand, waste tyre is a potential resource which can bring profits for people if disposed properly. Based on this idea, Beston Machinery has developed the rubber powder production line, which aims at disposing waste tyres and waste rubber in a green and profitable way.

 

Rubber Powder Production Line
Beston Rubber Powder Production Line

 

Applications of Beston tyre/rubber powder production line:

The entire rubber powder production machine can effectively crush the whole tyres into small rubber granules with the size of 30 to 200 mesh. And the rubber powder from waste tyres can be reprocessed to widely used in many fields.

1. Through desulfurization process, the rubber powder will be reclaimed as rubber production sheet material, which can be used in the manufacture of machine pads, roadbed mat, cushion, various washers, fenderboard, sound-absorbing materials, etc.

2. The rubber granules can be used to make color elastic floor tile laid in the sports ground to guarantee safety of elderly and kids. It has these advantages: prevent slippery, achieve shock absorption, wear-resistant, sound insulation, heat insulation, water resistant with none toxic and long service life.

3. The rubber powder can be reprocessed to use in modified asphalt pavement.

4. It also can be used to build plastic sports venues, runway and artificial turf.

5. It can be used to make all kinds of soles.

 

Applications of Beston rubber power production line
Applications of Beston Rubber Powder Production Line

The complete tyre powder production line involves these machines:

1. Steel Wire Remover

The single hook wire remover machine for hydraulic tyres is used to draw the steel wire from tyres bead completely in one-time, which aims at facilitating the next steps of cutting and shredding.

The main parts of the machine include: oil pump motor, retractor, cross board, frame, cylinder, hydraulic station, control handle, guide wheel, etc.

Steel Wire Remover for Tyre Recycling Equipment
Steel Wire Remover for Tyre Recycling Equipment
Model 1200
Capacity 30-60 strips/h
Size of waste tyre ≤ Ø1200 mm
Power 7.5kw
Operating pressure 15T
Cylinder stroke 1300mm
Weight 16.T
Physical dimension 3150*750*1400mm

 

2. Jaw Type Tyre Cutting Machine

This machine can be only used to cut the whole tyre whose diameter is larger than 1200mm. If the tyre’s diameter is less than 1200mm, it doesn’t need this step.

The main parts of the machine include: motor, moving head, head, frame, cylinder, hydraulic station, control box, etc.

Jaw Type Cutting Machine of Rubber Recycling Plant
Jaw Type Cutting Machine of Rubber Recycling Plant
Model J-3000
Capacity 60 strips/h
Size of waste tyre ≤ Ø3000 mm
Power 18.5KW
Operating pressure 380T
Weight 25T

 

 

3. Comprehensive Tyre Shredder

The comprehensive tire shredder is mainly used to shred the whole tyre. (The size of the tyre is smaller than 1200 mm. Besides, tyre bead has been removed and the steel in the tyre bead has been also removed) into rubber blocks of 50 mm. It usually can be used as pre-treatment equipment of tyre pyrolysis plant or rubber pyrolysis plant. So it is quite important for the rubber powder production line.

The main parts of the machine include: tire hoist, power system, knife set for shredding, as well as screening.

We have two models of the shredder for sale:

Comprehensive Tyre Shredder for Waste Pyrolysis Plant
Comprehensive Tyre Shredder for Waste Pyrolysis Plant
Model 900 1200
Capacity 2t/h 4t/h
Size of waste tyre ≤ Ø900 mm ≤ Ø1200 mm
Product specifications 50*50mm 50*50mm
Power 20*2+1.5+0.5kw 45*2+1.5+1.5kw
Physical dimension 2000*2500*2800mm 4000*3400*3700mm
Weight 6.8T 18T

 

4. Belt Conveyor

Belt conveyor is utilized to convey the whole tire and rubber blocks.

The main parts include: motor, speed reducer, conveyor belt, roller, rack, back plate, as well as trundle, etc.

Belt Conveyor for Waste Tyre Recycling Plant
Belt Conveyor for Waste Tyre Recycling Plant
Model D-13000
Capacity 0.1-10t/h (Adjustable)
Conveying length 4-10m
Conveying height 1-5m
Conveying width 500-1300mm
Conveying speed 10-30m/min
Power 1.1-3KW
Weight 1.6T

 

5. Coarse Crusher

Having been crushed into rubber blocks of 50mm by the shredder, the tyres are conveyed to the coarse crusher by the belt conveyor. The coarse tire crusher can crush the rubber blocks into small size of 2-15mm.

Beston Waste Tyre Coarse Crusher for Sale
Beston Waste Tyre Coarse Crusher for Sale
Model CS-1000
Capacity 800-1600kg/h
Feeding size of rubber 50*50mm
Size of products 2-15mm
Power 37KW
Physical dimension 2000*1800*2500mm
Weight 2T

 

 

6. Fine Crusher

The fine crusher can mill the rubber blocks into 2-3mm small particles.

Fine Crusher
Fine Crusher of Rubber Powder Production Machine
Model XS-300
Capacity 1.5-2.5t/h
Feeding size of rubber ≤20mm
Size of products 2-3mm
Power 30KW
Physical dimension 1400*1100*1900mm
Weight 2T

 

 

7. Screw Conveyor

The conveying equipment can connect each machine if required; it also can separate rubber powder from rubber granules.

The main parts include: motor, speed reducer, conveying pipe, screw shaft, hopper, rack, inspection window, separator, rotary valve, as well as discharge hole, etc.

Screw Conveyor
Screw Conveyor for Rubber Recycling Machine
Model LS-70
Capacity 0.5-1.5t/h (Adjustable)
Conveying length 3-8m
Speed 60m/min
Power 1.1-3KW
Weight 0.8T

 

 

8. Coarse Fiber Separator

The equipment with high performance can separate rubber granules from fiber. It is efficient to improve purity of granules.

Main parts include: exhaust inlet, air register, flexible pipe, draught fan, rack, cyclone separator, etc.

Coarse Fiber Separator
Coarse Fiber Separator for Sale
Model CXF-70
Capacity 0.4-1t/h
Raw material Rubber granules, fiber
Efficiency ≥96%
Power 7.5KW
Quantity of exhaust inlet 2
Weight 1.5T

 

 

9. Rubber Powder Classifier

The classifier can separate rubber powder into light powder and heavy powder when the powder is high-speed boiled in negative pressure condition.

Main parts include: variable-frequency motor, V-type belt wheel, feed pipe, bearig block, rotor, large fan blade, small fan blade, adjusting plate, lining plate, lock valve, etc.

Rubber Powder Classifier
Rubber Powder Classifier
Model FJ-1000
Capacity 0.3-0.8t/h
Speed of main shaft 15-1200r/min
Granularity 15-150mesh
Power 7.5+1.1KW
Efficiency 98%
Weight 1.3T

 

 

10. Rubber Vibrating Magnetic Separator

This device is utilized for screening of rubber granules.

Main parts include: motor, rack, screen frame, spring, discharge opening, etc.

Rubber Vibrating Magnetic Separator
Rubber Vibrating Magnetic Separator
Model CS-1000
Capacity 0.5-1t/h
Speed of main shaft 300-1200r/min
Granularity 10-150mesh
Power 0.55 KW
Efficiency of iron removal 99%
Height 100-200mm
Weight 1.3T

 

Advantages of Beston tyre powder machine:

1. The whole rubber powder production line is free of odor, waste water and residue, which makes the whole line green and environment-friendly.

2. It’s combined with advanced technologies both at home and abroad. It has obtained a dozen patents.

3. The rubber recycling plant is controlled by automatic PLC, which makes the production process easy-operation and high-efficiency. It also save manpower and cost.

4. It is equipped with special grinding wheels, which can produce 30-200 mesh rubber powder.

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