Semi Continuous Pyrolysis Plant

Semi Continuous Pyrolysis Plant

If the small pyrolysis machine can’t meet your requirement and you don’t want to invest too much, the semi continuous pyrolysis plant (BLL-16, with capacity 20t/d) is the best choice for you. The plant can not only dispose waste tyre/plastic/rubber and oil sludge, but also can deal with medical waste.

BLL-16 Tyre Pyrolysis Plant
Beston BLL-16 Tyre Pyrolysis Plant Installed in Brazil

Characterstics of semi continuous pyrolysis plant:

1. Before entering pyrolysis process, the waste materials need pre-treatment. It needs a shredder machine to crush the tyres into 30-50mm pieces; if the plastic is large and rigid, it also needs to crush the plastics; if the humidity of plastics and medical waste is higher than 15%, it needs a dryer; the medical waste also needs disinfection.

2. Both of the feeding of materials and discharging of carbon black and steel wire (only for tyres) are automatic.

3. The reactor of the semi-continuous type plant is 360-degree rotating. This special design makes the bottom of reactor heat evenly, which lengthens the service life of reactor as well as improve the pyrolysis speed.

4. The semi continuous pyrolysis system can work 3-4 shifts per day, and it only need one hour to cool the reactor before the second batch.

Model BLL-16
Daily capacity 16-20T
Working method Semi-continuous
Raw materials Waste tire, plastic, rubber, oil sludge, medical waste
Size of reactor D2.8 *L7.1 m
Pattern Horizontal & rotary
Rotate speed of reactor 0.4-0.8 turn/minute
Floor area 25*15*10 m (L*W*H)
Heating fuel Charcoal, wood, fuel oil, natural gas, LPG, etc.
Total power 54 kw/h
Operating pressure Constant pressure
Cooling method Water cooling
Service life 5-8 years

Applications of the final products from semi continuous tyre pyrolysis plant:

Oil 1. Can be widely used as industrial fuel materials for burning.

2. If further refined to diesel or gasoline, the oil can be used in low speed engines such as digging machine, road roller or loading machine, etc.

3. It can help in relieving energy crisis.

Carbon black 1. The carbon black can be used for construction bricks with clay or used as fuel.

2. If further processed by Beston carbon black processing machine, the carbon black can be deep processed into N220, N330 Carbon black, which has higher value and wider applications.

3. It can be made into pellet or briquette for burning, or further processed into color master batch as basic material to make pipes, cable jacket etc.

Steel wire (only for tyres) Can be reprocessing or used to make steel and iron rod.
Semi Continuous Pyrolysis Plant
Beston BLL-16 Oil Sludge Pyrolysis Plant in Nigeria

Advantages of Beston semi continuous pyrolysis plant for sale:

Safe

Hydroseal and vacuum system will prevent exhaust gas from going back to condensers and reactor, so unnecessary accident can be avoided. In addition, the plant is equipped with safety device (alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system, fire fighting devices), which can avoid danger in the production process and guarantee safety.

Environmental friendly

In the dedusting system, three steps are used to dedust the hot smoke from reactor, thus more than 95% of the dust would be removed. The released gas is pollution-free and can be discharged in the air directly.

3D Drawing of Semi-Continuous Pyrolysis Plant

High oil yield

We have two special methods to improve the oil yield efficiency. Firstly, compared with the general condensers, our tubular condenser has the features of larger cooling area and better cooling effect, which can can further ensure and improve the oil yield efficiency. Secondly, we can provide you with special catalyst, which can not only improve the flavor and color of the oil, but also accelerate the reaction speed. Thus, it can increase the average oil output by 5%.

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