As more and more plastic products are widely used in our life, there will be more and more plastic waste generating, such as plastic packaging bags and boxes, drink bottles, convenient bags, toys, electrical enclosures and so on. The plastic waste has caused serious environmental pollution. So in order to eliminate the plastic damage to the environment, change waste plastics into energy to increase energy resources supply, relieve energy crisis and get more generous economic returns from controlling environment pollution, Beston Machinery has manufactured the waste plastic to fuel conversion plant for sale.
After repeated research and access to a large number of domestic and foreign relevant information, Beston Machinery has successfully launched the plastic to fuel plant. The plant takes advantage of the advanced pyrolysis technology, which refers to heating waste plastics and special catalyst in the reactor by high temperature.
Different types of Beston waste plastic to fuel conversion plant:
|Total power||24 kw/h||30 kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m|
|Size of reactor||D2.2*L 5.1m||D2.8*L6.2 m|
|Pattern||Horizontal & rotary|
|Size of reactor||D2.8 *L7.1 m|
|Pattern||Horizontal & rotary|
|Floor area||25*15*10 m (L*W*H)|
|Total power||54 kw/h|
|Working method||Fully continuous|
|Size of reactor||L12.5*W2.2*H2.5m|
|Pattern||Not rotary type|
Simple description of how to convert waste plastic into fuel:
Feed the waste plastics into reactor by manual or auto feeder. Seal the feeding inlet door tightly and make sure there is no gas leakage.
Heat the pyrolysis reactor by using coal, charcoal, fuel gas, wood etc. as heating materials. The pyrolysis reactor will be slowly heated, and when the temperature reaches about 250℃, there will be oil gas generating gradually.
The oil gas coming out from the reactor then goes to condensing system to become liquid oil. We adopt new-type condenser which can improve the oil yield efficiency and make the oil yield to the maximum.
4. Waste gas recovery
The gas which can’t be liquefied under normal pressure will be designed to go back to combustion system through safety device. It can be recycled to heat the reactor as fuel, which will save energy for the whole plastic to oil pyrolysis process.
After finishing oil production, the temperature of the reactor will be cooled down. When the temperature falls down to about 40℃, we can discharge the carbon black automatically.
Applications of the final products from plastic to fuel conversion plant:
1. Pyrolysis oil
The pyrolysis oil from plastic waste produced by the waste plastic to fuel conversion plant can be widely used as industrial fuel materials for burning. If further refined to diesel or gasoline by the plastic to diesel machine, the oil can be used in low speed engines such as digging machine, road roller or loading machine, etc. It can help in relieving energy crisis.
2. Carbon black
The carbon black can be used for construction bricks with clay or used as fuel. If further processed by Beston carbon black processing plant, the carbon black can be deep processed into N220, N330 carbon black, which has higher value and wider applications. Moreover, it can be made into pellet or briquette for burning, or further processed into color master batch as basic material to make pipes, cable jacket etc.
|Working method||Batch||Semi-continuous||Fully continuous|
|Raw materials||Waste tire, plastic, rubber, oil sludge, medical waste|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m|
|Pattern||Horizontal & rotary||Not rotary type|
|Heating materials||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw/h||84kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Operating pressure||Normal pressure||Constant pressure|
|Cooling method||Water cooling|
|Service life||5-8 years|