As a kind of renewable polymer material, waste rubber has drawn more and more attentions. Recycling of waste rubber can not only reduce “black pollution”, but also can create profits and relieve energy crisis. Besides recycling rubber by the rubber recycling plant and rubber powder production line, Beston has designed the waste rubber pyrolysis plant, which can also deal with many other waste materials, such as tyres, plastics, medical waste, oil sludge, etc. The waste rubber pyrolysis machine has been proved to be a success in waste rubber recycling because it has the following advantages:
Advanced technology of rubber pyrolysis that can generate useful resources
The rubber pyrolysis recycling plant adopts the famous pyrolysis technology, which can convert waste rubber into fuel oil, carbon black, steel wire (only for tyres) with high efficiency. The final products can be widely used in many industries. The rubber pyrolysis oil can be used as industrial fuel materials for burning, or further refined to diesel or gasoline. The carbon black can be used for making construction bricks with clay or used as fuel. The steel wire can be re-sale or reprocessing. All the end-products are in high demand and sell well in the market, which will surely bring you benefits.
Multiple types of Beston waste rubber pyrolysis plant that can supply more choices for customers
We have manufactured our waste rubber pyrolysis machine into six models (BLJ-06, BLJ-10, BLL-16, BLL-30, BLL-40 and BLL-50) and three operating systems (batch, semi-continuous and fully continuous). BLJ-06 and BLJ-10 are batch operating systems; BLL-16 is semi-continuous system; BLL-30, BLL-40 and BLL-50 are fully continuous pyrolysis plants. They have both similarities and differences in many areas. And we can also customize the plant according to your special requirement. Contact us for more details and free quotation now!
|Total power||24 kw/h||30 kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m|
|Size of reactor||D2.2*L 5.1m||D2.8*L6.2 m|
|Pattern||Horizontal & rotary|
|Size of reactor||D2.8 *L7.1 m|
|Pattern||Horizontal & rotary|
|Floor area||25*15*10 m (L*W*H)|
|Total power||54 kw/h|
|Working method||Fully continuous|
|Size of reactor||L12.5*W2.2*H2.5m|
|Pattern||Not rotary type|
Mature devices that can guarantee safe, non-pollution and energy-saving
1. Ensuring safety in production is our principle. Hydroseal and vacuum system will prevent exhaust gas from going back to condensers and reactor. Thus, unnecessary accident can be avoided. In addition, the rubber pyrolysis oil plant is equipped with safety device (alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system, fire fighting devices), which can avoid danger in the production process and guarantee safety.
2. In the whole system, three steps are used to dedust the hot smoke from reactor, and more than 95% of the dust would be removed. The released gas is pollution-free and can be discharged in the air directly.
3. In the process of rubber pyrolysis, some combustible gas can not be converted into oil liquid in normal temperature and pressure, which could be recycled to the bottom of the reactor for reheating through the pipe of tail gas. In this way, it can avoid the gas contamination and save the fuel energy.
Special methods that can improve oil output yield
Different rubber materials have different oil yields. In order to improve the oil yield, we have two special methods. Firstly, compared with general condensers, our tubular condenser has the features of larger cooling area and better cooling effect, which can greatly improve the oil yield. Besides, it is easy to maintain, which is very convenient for customers. Secondly, we can provide special catalyst, which is made from 24 chemicals. The catalyst not only reduces sulfur content and density of oil, but also improves its flavor and color.
|Working method||Batch||Semi-continuous||Fully continuous|
|Raw materials||Waste tire, plastic, rubber, oil sludge, medical waste|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m|
|Pattern||Horizontal & rotary||Not rotary type|
|Heating materials||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw/h||84kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Operating pressure||Normal pressure||Constant pressure|
|Cooling method||Water cooling|
|Service life||5-8 years|