As automotive industry continuously develops, the number of waste tyres is also increasing rapidly. The accumulation of discarded waste tyres results in serious environmental pollution. Besides recycling waste tyres by using shredder machine or rubber powder production line, Beston has designed the waste tires to oil machine, which can dispose waste tyres in an eco-friendly and profitable way.
The waste tyre pyrolysis oil plant adopts the advanced pyrolysis technology, which refers to converting waste tyres into useful resources through high temperature heating. After the whole tyre pyrolysis process finishes, we can get tyre pyrolysis oil, carbon black and steel wire. All the three end-products have a wide range of applications.
Applications of final products from waste tires to oil machine:
|Tyre oil||1. Can be widely used as industrial fuel materials for burning.
2. If further refined to diesel or gasoline, the oil can be used in low speed engines such as digging machine, road roller or loading machine, etc.
3. It can help in relieving energy crisis.
|Carbon black||1. The carbon black can be used for construction bricks with clay or used as fuel.
2. If further processed by Beston carbon black processing plant, the carbon black can be deep processed into N220, N330 Carbon black, which has higher value and wider applications.
3. It can be made into pellet or briquette for burning, or further processed into color master batch as basic material to make pipes, cable jacket etc.
|Steel wire||Can be reprocessing or used to make steel and iron rod.|
We utilize the tyre oil plant to extracting oil from waste tyres, the most important issue we pay attention to is the oil yield. As a professional tyre pyrolysis plant manufacturer in China, we can guarantee the oil output yield through special methods.
Special methods to improve oil yield efficiency:
1. Compared with the traditional condensers, our tubular condenser has the features of larger cooling area and better cooling effect, which can can further ensure and improve the oil yield efficiency.
2. We can provide you with special catalyst, which can not only improve the flavor and color of the oil, but also accelerate the reaction speed. Thus, it can increase the average oil output by 5%.
3. Moreover, we have designed continuous operating pyrolysis plants that have higher oil yield than batch operating plants. The continuous operating plants include semi-continuous plant and fully continuous tires to oil machine available for your choice.
Choices of Beston tyre to oil machinery:
|Total power||24 kw/h||30 kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m|
|Size of reactor||D2.2*L 5.1m||D2.8*L6.2 m|
|Pattern||Horizontal & rotary|
|Size of reactor||D2.8 *L7.1 m|
|Pattern||Horizontal & rotary|
|Floor area||25*15*10 m (L*W*H)|
|Total power||54 kw/h|
|Working method||Fully continuous|
|Size of reactor||L12.5*W2.2*H2.5m|
|Pattern||Not rotary type|
Main component parts of the tyre to oil pyrolysis plant and their functions:
Reactor is the main part of the tire pyrolysis system, and waste tires are processed here. We have designed the reactor into two different kinds.
1. The structure of reactor is 360-degree rotating and this special design makes the bottom of reactor heated evenly, which lengthens the service life of reactor as well as improve the pyrolysis speed.
2. Another one reactor is stable and not rotary, which makes the temperature rise quickly. This special design makes the whole pyrolysis process efficient and can also save much heating materials.
The outside of reactor is our casing which has special keep-warm device and can save much fuel materials. It is used for protecting the reactor and isolating the oil based cuttings to get in direct contact with the flue gases.
Oil gas from reactor spirally moves into manifold. The manifold can separate the light oil from heavy oil. The light oil will rise into next step (cooling system); the heavy oil (oil contain fine dust) will flow in to residual oil tank, and this kind of heavy oil will return back to the reactor by oil pump and be refined again.
The condenser of the waste tires to oil machine is used to convert oil gas into liquid oil. Compared with general condensers, our tubular condenser has the features of larger cooling area and better cooling effect, which can greatly improve the oil yield. It is easy to maintain, which is very convenient for customers. Meanwhile the cooling water doesn’t contact with oil directly, so it is environmental.
We have strictly de-dusting system to clean the emission, which can meet the local environment protection standard. The system has three layers, water washing, ceramic ring adsorption, water spray. The three steps can further guarantee no-pollution in the production.
|Working method||Batch||Semi-continuous||Fully continuous|
|Raw materials||Waste tire, plastic, rubber, oil sludge, medical waste|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m|
|Pattern||Horizontal & rotary||Not rotary type|
|Heating materials||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw/h||84kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Operating pressure||Normal pressure||Constant pressure|
|Cooling method||Water cooling|
|Service life||5-8 years|