Applicable raw materials for the pyrolysis system for waste:
1. Waste rubber/tires available for pyrolysis system;
2. Industrial mixed waste plastics, allowing a variety of waste materials at the same time, except PET;
3. Solid waste oil, such as crude oil sludge, waste engine oil sludge, petroleum sludge, drilling waste mud and so on;
4. Waste cable skin (first dechlorination treatment and then refinery treatment);
5. Waste crude oil;
6. Recycled PMMA (polymethylmethacrylate);
7. Medical waste materials.
Outstanding technical advantages of Beston pyrolysis systems:
1. Innovative heating structure
The pyrolysis system for waste is not only different from the old-fashioned structure with open flame heating to heat directly (rapid heating speed but short service life of the reactor), but also different from the wind-type heating structure (long service life but slow heating speed). It is a good combination of the two advantages, which has both rapid heating speed and long service life. The new-type pyrolysis equipment can greatly improve the productivity efficiency and reduce the production costs.
2. PLC computer control system
We can provide the pyrolysis systems of different grades with high, medium and low prices according to different customers’ requirements to achieve intelligent operation of different levels. The waste pyrolysis system can not only make the products more standardized and internationalized, but also create more choices for customers.
3. A full range of operation forms
The different forms can achieve batch operation (manual feeding), semi-continuous operation (auto-feeder, two shifts one day), fully continuous pyrolysis operation (24 hours fully continuous and fully automatic working) of different equipment with different specifications and models. We can supply different tire pyrolysis system and operating forms according to different customers and raw materials, which can reduce production cost, improve production efficiency, doubly increase customers’ revenue, as well as achieve a real sense of the market-oriented, industrialization operation.
4. More powerful condensing system
The pyrolysis tire recycling system adopts new rotary-type condenser, which can further ensure and improve the oil output yield rate and be more convenient to maintenance. The residue tank of the new equipment has doubled size of the old equipment, which makes the oil residue and impurities more easier to precipitate in the process of pyrolysis in order to achieve the purpose of reducing the frequency of transparent and overhaul of the condenser and making the equipment more stable. In addition, in order to make the rotary condenser more convenient to repair, we have firstly increased the diameter of the condenser from 32mm to 159mm, and then have added flanges in the front of the condenser to make the loading, unloading and transparent more convenient.
Basic Parameter
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q345R | Q345R | Q345R | Q345R | Q345R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
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