Biochar Production Equipment

Biochar Charcoal Production

Biochar production equipment carbonizes organic materials into biochar through a series of reactions. Biochar, a kind of green energy, has high calorific value, long burning time and minimal smoke emissions. It is widely applied for agricultural fertilizer, carbon sequestration, industrial smelting, cooking, etc. The biochar production business is an ideal environmental project worthy of investment.

Huge Biochar Market Potential: Worth to Invest

Currently, although specific figures for biochar vary slightly across different research institutions, the overall trend indicates that the biochar market size is rapidly expanding. Some data for reference:

  • From World Bank: Global carbon pricing and carbon market revenues have exceeded $100 billion.
  • From McKinsey Management Consulting: By 2050, the carbon sink industry is projected to reach a market value of up to $1.2 trillion.
  • From International Biochar Initiative: Biochar continues to lead in providing persistent carbon dioxide removal (CDR) credits in the voluntary carbon market (VCM), accounting for over 90% of global deliveries in 2023. Global biochar production is estimated to increase by at least 350,000 metric tons (mt) annually.

Promising Biochar Market

Biochar vs Charcoal: Why Biochar Is So Popular?

Aspect Biochar Charcoal
Raw Materials Source Most of biomass Typically related to wood
Physical Properties Higher porosity and surface area Higher porosity and surface area
Physical Properties Higher porosity and surface area Higher porosity and surface area
Main Applications Soil improvement, carbon sequestration, and environmental applications Soil improvement, carbon sequestration, and environmental applications
Environmental Impact Sequesters carbon, reduces greenhouse gases, and improves soil health Limited environmental benefits; burning releases CO2 into the atmosphere
Popularity Increased demand due to sustainability, climate change mitigation, and agricultural benefits Popular as a traditional fuel, especially in developing regions

Biochar Production Equipment: The Key to Turning Biomass into Biochar

Biochar production machine serves as the cornerstone of biomass-to-biochar conversion by providing a controlled and efficient environment (high-temperature, oxygen-free). This enables optimal biomass resource utilization and the production of stable, high-value biochar.
Other scientific names: biochar pyrolysis equipment, biomass carbonization machine, biomass pyrolysis plant, etc.

Offer Precise Control of Pyrolysis Conditions

The performance and quality of biochar heavily depend on maintaining the right pyrolysis environment. Biochar production equipment excels in creating and controlling the necessary conditions:

  • Temperature Control: Pyrolysis typically occurs between 300–600°C. The varying temperatures influence the degree of pyrolysis/carbonization and the biochar’s suitability for specific applications.
  • Oxygen-Free or Low-Oxygen Environment: By isolating oxygen, the biochar equipment prevents biomass combustion, ensuring that pyrolysis proceeds efficiently and safely.

Enhance Biochar Quality

High-quality biochar is essential for applications such as soil improvement, pollution control, and carbon sequestration. Biochar production equipment help optimize its characteristics:

  • Retention of Beneficial Carbon Structures: The controlled environment preserves the structural integrity of carbon, enhancing biochar’s functionality in improving soil aeration, nutrient retention, and water absorption.
  • Reduction of Ash and Impurities: Properly managed pyrolysis minimizes undesirable by-products, ensuring that the final biochar is of high purity and suitable for advanced applications.

Parameters of Biochar Production Equipment For Sale

According to the project size and budget, please choose the charcoal making machine you need! We are committed to offering the most cost-effective solution. The detailed project cost depends on the machine configuration you require. Please contact us for a detailed quotation for your customized solution.

ModelBST-06BST-50
Input Capacity0.3-0.5m³/h10-15m³/h
Reactor Sizeφ820mm*L11200mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)25m*15m*8m35m*18m*9m
Weight (Standard Configuration)21T49T
Energy Consumption (Standard Configuration)153kw/h*0.7191kw/h*0.7
Working MethodFully continuous
Feeding RequirementSize: ≤20mm; moisture: ≤15%; strong liquidity
StructureDouble barrel double hearth
Speed1-9RPM
Control MethodPLC control
Reactor MaterialStainless steel 304
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Working Video of Biochar Production Equipment

01 Biomass Feeding

Load biomass waste to the silo. Then screw belt conveyor transports them into the inner cylinder of the biomass pyrolysis reactor (medium-temperature zone).

02 Biomass Pyrolysis into Biochar

In the inner cylinder (medium-temperature zone), biomass materials undergo drying and semi-carbonization. Then the screw pushes them to drop into the outer cylinder (high-temperature zone) for complete pyrolysis, producing biochar.

03 Syngas Recycling

The syngas generated in the reactor flows through pipes to a cyclone dust collector, where dust is removed. A fan then draws the gas into the furnace, using it as a heat source for the reactor.

04 Biochar Discharging

Discharge biochar through the water cooling discharging system. Normally, the final biochar temperature is ≤45°C.

If you require a stricter temperature standard, please inform us in advance so that we can adjust the configuration solution.

05 Exhaust Gas Treatment

After utilizing the heat source, the exhaust gases are cooled by an air heat exchanger and then undergo dedusting, desulfurization, and activated carbon adsorption. The emissions meet European standards for air quality (dust removal complies with EU standards).

Raw Materials for Making Biochar

Wood
Wood
Sawdust
Sawdust
Rice Husk
Rice Husk
Straw
Straw
Coconut Shell
Coconut Shell
Palm Shell
Palm Shell
Peanut Shell
Peanut Shell
Coffee Husk
Coffee Husk

Common Biomass Types to Make Biochar

  • Agricultural Waste: Rice husk, straws, sugarcane bagasse, jute stalks.
  • Forestry Waste: Wood chips, sawdust, wood shavings, bamboo waste, eucalyptus bark.
  • Food Processing Waste: Coconut shells, palm kernel shells, peanut shells, almond shells, hazelnut shells, olive husks, and coffee grounds.
  • etc.

Standard to Choose Biomass Materials Types

  • Good flowability: Poor flowability can cause materials to stop flowing and accumulate in the hopper (e.g., palm fibers have poor flowability).
  • Uniform size: Oversized materials can jam the feed screw, while overly thin materials tend to turn into powder.
  • Minimal dust/powder: Excessive powder in raw materials can clog pipelines and affect biochar quality. (Harder materials, such as coconut or fruit shells, are recommended.)

Requirements for Biomass Materials Feeding

  • Size: 5-20mm (8 mm is the best). Generally, a crusher is required for raw materials larger than 2cm.
    The smaller the feeding size, the smaller the gap between the materials, and the smaller the oxygen intake.
  • Moisture: Normally, keep biomass moisture below 15%.
    A dryer becomes necessary when the moisture content exceeds 15%. One dryer can reduce the moisture by 30%. When the moisture content of the raw materials is higher than 45%, two dryers are required.

Wide Applications of Biochar: How It Bring Business Opportunity?

Carbon Sequestration: Rising Carbon Sink Market

Plants absorb CO2 from the atmosphere through photosynthesis. Biochar can be described as a tool that converts this kind of CO2 into a stable form of carbon. Its stable chemical structure allows it to store carbon underground for hundreds of years. Therefore, it is an effective method for carbon sequestration and carbon removal. This application helps reduce carbon emissions and address climate change.

Biochar for Carbon Sequestration and Carbon Removal

Agricultural Usage and Soil improvement

Biochar can enhance soil aeration, drainage, and water retention, promoting the nutrient cycling of organic matter in the soil. It has the ability to adsorb harmful substances in the oil, like heavy metals, and pesticide residues, remediating polluted soils. In addition, its alkaline properties also make it effective in neutralizing acidic soils.

Biochar for soil improvement and restoration

Green Energy fuel

Biochar has a wide range of applications as a fuel source. In industry, it can be used in power plants, steel mills, and other facilities to provide heat energy. In daily life, it can be utilized for BBQ, cooking, home heating, and more. As a renewable resource, it reduces dependence on finite fossil resources. It helps meet the energy needs of economic development as well as residents living.

Biochar as industrial fuel

Biochar animal feed

In recent years, the application of biochar animal feed has become increasingly widespread. It can adsorb methane produced during the digestive process of ruminant animals. It can also adsorb and reduce harmful substances in feed, such as pesticide residues, and pathogens. Additionally, it can regulate the pH of the animal’s gastrointestinal tract. This can promote digestion and nutrient absorption in the animal’s gut.

Biochar Animal Feed

Analysis of Final Biochar – Biochar Specification

About biochar yield

Taking sawdust, rice rusk and crushed coconut shell as examples, using 1 ton raw materials with moisture content below 10% can get 280kg-310kg finished charcoal. The proportion is basically maintained at 3:1, after removing the moisture.

About biochar quality

Item Sawdust Bamboo Rice husk Coffee shell Coconut Shell Cornstalk Pecan Shell Palm Silk Grain
Moisture (%) 6.84 6.98 6.09 11.78 9.1 2.06 1.71 2.35
Bound water (%) 4.51 1.74 3.58 1.21 4.19 0.82 1.7 1.32
Ash (%) 5.871 16.62 39.08 2.75 0.18 35.14 4.42 20.75
Volatile (%) 20.8 18.2 19.12 30.96 6.95 25.18 7.03 9.32
Fixed carbon (%) 68.91 63.44 38.22 65.08 88.68 38.86 86.84 68.61
Sulfur (%) 0.08 0.02 0.12 0.02 0.09 0.03 0.02 0.42
Max calorific value kcal/kg 6454 5679 3860 7050 7277 4453 7484 5485
Min calorific value kcal/kg 6088 5171 3559 6053 6724 4199 7332 5265

Note: the analysis report is just for your reference. The detailed data ranges from different raw materials in different locations. “/” is not detected.

Boost Your Profits: ROI of Beston Biochar Machine

Based on the follwing analysis, it’s clear that this machine can bring significant benefits to your business. Of course, if you want a more accurate report tailored to your specific market, you can always send your local market data to Beston. Invest in a Beston machine today and watch your profits soar!

10-15m³/h

capacity to process biomass

Achieve 720h

Continuous operating

US$1,680,260.88

Yearly Income

100%

Rate of return

Return on Investment of BST-50 Palm Shell Charcoal Production Project in Indonesia
Project nameBST-50 Palm Shell Charcoal Production Project
IntroductionAccording to the market data of Indonesia, the estimated ROI report, the various expenses are as follows:
ItemDetailsUnitUnit price/USDQuantityAmount/USDTotal amountRemark
Fixed Investment CostEquipmentBST-50 with dryerSet297860.001.00297860.00
TransportationFrom China to JakartaSet12000.001.0012000.00
From Jakarta Port to SiteSet8000.001.008000.00HS Code is 8419899090
Need to reconfirm in local
Customs tax13.5%Set40211.101.0040211.10
InstallationBeston technician's salaryDay150.0060.009000.00
Round -trip airticketsEa3000.001.003000.00
VisaEa60.001.0060.00
Local welderDay15.0060.00900.002 welders are needed
Local plumberDay15.0060.00900.002 plumbers are needed
Local electricianDay15.0060.00900.002 electricians are needed
Local laborDay10.0060.00600.004 labors are needed
Crane forklift etc.Day30.0040.001200.00
MaterialsInstallation materials readySet1000.001.001000.00Foundation, pipe, etc.
LicenseEa1000.001.001000.00Environmental, firefighting, etc.
Workshop850139.00850.00118150.008 years
US$494,781.10
Operating CostRaw materialspalm shellTon70.97120.008516.13
Water/0.004.000.01
Electricity/KWH0.112654.40289.42158kw/h
FuelLPGKG1.06120.00127.74
Labor/People10.0015.00150.00
Maintenance/Day40.001.0040.00
Depreciation8 yearsDay206.161.00206.16
Tax13%Day0.0515716.13785.81
US$10,115.26
End Products PriceBiochar30%Ton392.90322584015716.1330% of input
Syngas/Ton///
US$15,716.13
Daily IncomeUS$5,600.87
Monthly IncomeWorking dayDay25US$140,021.74
Yearly IncomeWorking dayDay300US$1,680,260.88

Unique Design of Beston Biochar Production Equipment

Continuous Biomass Pyrolysis Technology amp

Continuous Pyrolysis Technololy

Continuously improve processes to extend continuous running time from 120 hours to 360 hours, 720 hours.

  • Satisfy large-scale project implementation.
  • Meet carbon trading market standards.
  • Improve energy efficiency and reduce pollution emissions associated with batch kilns.

Dual-loop heating Technology

The double-layer cylinder design makes biomass in pyrolysis process can undergo drying, semi-carbonization and fully-carbonization.

  • Adequately pyrolize biomass, improving biochar quality.
  • material is not in contact with smoke, avoiding hot air pollution.
  • achieving a thermal efficiency of 70%–90%.
  • reduce space occupation of biochar machine.

Durable 310s stainless steel material

Continuously improve processes to extend continuous running time from 120 hours to 360 hours, 720 hours.

  • Satisfy large-scale project implementation.
  • Meet carbon trading market standards.

Design of Biochar Production Equipment

Ancillary Equipment – Charcoal Briquette Production Line

Besides the carbonization machine, we also offer related auxiliary equipment, the charcoal briquette production line, to provide maximum convenience for your project.  This production line can help you turn charcoal into briquettes of a specific shape and size as you want. 

Charcoal Briquette Production Line
This production line includes a stock bin, charcoal grinder machine, charcoal wheel rolling machine, charcoal ball press-making machine, etc.

Charcoal Briquette Production Line

Getatable Charcoal with Different Shapes

With such an ancillary production line, you can finally get charcoal briquettes with round shape, square shape, stick shape, etc. Please see the pictures.

Charcoal Briquettes Round Shape
Round Shape
Charcoal Briquettes Square Shape
Square Shape
Charcoal Briquettes Strip Shape
Strip Shape
Charcoal Briquettes Hexagon Shape
Hexagon Shape

Global Cooperation Cases on Biochar Production Equipment

Looking Forward to Cooperating with You

Beston Group has been dedicated to manufacturing biochar production equipment for many years. We have always insisted on a customer-centric business philosophy and strived to provide customers with high-quality, efficient, and customized products and services. Our biochar machines exported all over the world have had a positive impact on fields such as renewable energy production, soil improvement, and carbon neutrality. We are looking forward to cooperating with more friends and opening a wider market!

    Contact Us

    The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

    Please specify your requirement by referring to the following aspects:

    1. What kind of solution will meet your demand? (Key point)

    2. What kind of material and expected end product are you planning to have?

    3. When is the project supposed to be running? (Key info for A-Z project programming)

    4. Budget for machinery purchasing? (Key info for right model)

    5. Points that you really focus on. (Customized service from our project consultant)