Biomass pyrolysis plant is a device that utilizes pyrolysis technology to convert biomass into biochar. Biomass are characterized by its reliability, low pollution, and widespread distribution. Meanwhile, the primary end product, biochar, possesses high economic value and extensive application prospects. So we can take advantage of the biomass pyrolysis machine for sale to make great profits.
Why Biomass Pyrolysis?
Biomass pyrolysis offers multiple environmental and economic benefits, which is why it is increasingly recommended.
As biomass undergoes pyrolysis, it is transformed into valuable biochar, bio-oil, and biogas. This process occurs in the absence of oxygen. So it minimizes the release of harmful emissions commonly associated with traditional combustion methods. Moreover, biochar can promote carbon sequestration, making biomass pyrolysis one of the eco-friendly solutions to combat climate change.
The economic benefit of biomass pyrolysis stems from its ability to turn organic waste into valuable products. The end products, biochar, bio-oil, and syngas, find applications in agriculture, energy generation, and other industries. This creates a sustainable revenue stream. Additionally, biomass pyrolysis projects present lucrative opportunities for investment, job creation, and economic growth.
What Is Biomass?
Biomass refers to organic materials, primarily plant and animal matter, that can be used as a source of energy. This can include a wide range of biological materials, such as wood, crop residues, animal manure, etc. Here are the two main types of biomass.
Includes wood branches, wood chips, wood shavings, sawdust etc.
Includes non-woody plants like coconut shells, fruit husks, bagasse, palm shells, bamboo, straw, rice husks, elephant grass, etc.
What Can a Biomass Pyrolysis Plant Does?
Biomass pyrolysis equipment is designed to convert biomass into charcoal through pyrolysis process. Pyrolysis is a thermochemical decomposition of organic matter at elevated temperatures in the absence of oxygen. The primary products of biomass pyrolysis are biochar, bio-oil, and syngas.
How Does the Biomass Pyrolysis Process Work?
- moisture≤15%;
- size≤20mm (5-8mm is the best).
Load prepared biomass to the pyrolysis reactor by a screw feeder.
Heat the pyrolysis reactor for 60-90 minutes.
At around 150℃, biomass will begin to decompose. At around 350℃, charcoal will continuously be produced. After 15-20 minutes, the reaction concludes.
The produced charcoal will be discharged safely by the water-cooling screw auto discharger. Its temperature will be reduced to below 45℃.
The hot smoke from the reactor is discharged up to standard after multiple dust removal treatments (cyclone, dedusting water spray, ceramic ring absorption, and the defogging plate).
Applications of Biomass Pyrolysis Output
The thermal decomposition process yields valuable by-products such as biochar, wood vinegar, tar, and biogas. Biochar, a carbon-rich material, finds diverse applications across various industries. Additionally, wood vinegar, tar, and biogas each have distinctive uses.
Soil improvement: The porous structure of biochar enhances soil water retention and aeration. Its outstanding adsorptive capacity allows it to absorb detrimental substances like heavy metal ions and pesticide residues in the soil. Additionally, its alkaline nature aids in reducing soil acidity.
Fuel: Owing to its excellent combustion properties, biochar finds extensive application as a fuel in factories. Moreover, the delightful flavor makes biomass charcoal a preferred choice for hookah and BBQ charcoal.
Biochar animal feed: Biochar feed made by Adding biochar to livestock feed can improve ruminants gut health by working on the digestive system, while removing unwanted pathogens.
Wood vinegar
- Used as a food preservative to enhance the anti-mildew, antibacterial, and antioxidant properties of food.
- Used as a deodorant and air freshener.
- Used as plant nutrition regulates auxin, fertilizer, or insecticide.
Tar
- Used as important materials in shipbuilding and paint industry.
- Used to lay asphalt pavement.
- Used to make waterproof coatings for buildings.
Biogas
- Usually recycled to heat the pyrolysis reactor.
Choose Biomass Pyrolysis Plant for Sale as You Like
We offer seven models of biomass pyrolysis equipment for sale, categorized into two types: batch machines and continuous machines. Please select the ideal machine based on your capacity requirements, factory space, operational method, investment costs, and other relevant factors.
If you want to start a small-scale biomass pyrolysis project. You can consider the BST-J series. This series has a slightly smaller capacity, with a lower investment cost.
If you intend to engage in large-scale biomass pyrolysis operations, you may consider the BST series machines. They operate continuously, allowing for a simultaneous feed-in and charcoal output. The high production capacity contributes to a higher cost compared to the BST-J series equipment.
| Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
| Input Capacity | 12m³/h/batch | 18m³/h/batch | 40m³/h/batch | 0.3-0.5m³/h (300kg/h) | 2-4m³/h (1000kg/h) | 7-9m³/h (3000kg/h) | 10-15m³/h (5000kg/h) |
| Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
| Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
| Working Method | Batch | Fully continuous | |||||
| Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
| Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
| Speed | 0-2RPM | 1-9RPM | |||||
| Control Method | Control by buttons | PLC control | |||||
| Reactor Material | Q245R | Q245+310S | |||||
| Pressure | Micro negative pressure | ||||||
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
| Heating Method | Direct heating | ||||||
| Noise (dB) | ≤80 | ||||||
| Condenser | Circulating water cooling | ||||||
| Rotation Method | External gear rotation | ||||||
Features of Biomass Pyrolysis Plant
- The biomass carbonization machine incorporates a dual-return heating structure, effectively maximizing energy utilization by recycling excess heat generated during the pyrolysis process.
- The syngas recycling system is designed to convey gas for heating the biomass pyrolysis reactor by a fan. This contributes to savings in fossil energy consumption.
Safe design
- Beston bio charcoal production plant runs under fully sealed conditions, which can avoid the leakage of residual gas.
- The main furnace is equipped with an explosion-proof vent, which helps prevent excessive pressure inside the equipment.
- The carbonizing furnace is covered by casing, which has played an important role in protecting workers from scalding.
- The PLC cabinet is equipped with an alarm device. It will sound an alarm in the event of a malfunction in the electrical components.
- The explosion-proof water seal in the gas pipeline prevents abnormal gas pressure in the equipment.
- The machine has set the cooling system to decline the temperature of charcoal to 30℃before discharging, which is safer for the whole workshop.
- The cyclone dust collectors maximally reduce dust pollution.
- The dust removal systems of the spray tower, desulfurization tower, and denitrification tower ensure that the exhaust gas meets emission standards. It can meet the highest EU environmental standards.
- The biomass pyrolysis plant is configured with the reliable casing, and the hot air will not contact with the bottom of the furnace directly. Thus it can reduce the damage to the furnace.
- Our carbonization main furnace is made of excellent materials with good high-temperature resistance(Q245R+310S can withstand up to 650℃, and 310S can withstand 750-850 ℃).
One-stop Service for Your Maximum Convenience
As one of the best charcoal making machine manufacturers, Beston promises that we can provide the perfect pre-sale service to help customers purchase the best machine as well as after-sale service to eliminate the troubles after buying.
Other Wider Applications of Pyrolysis Technology
The carbonization of biomass can not only deal with biomass waste but also can dispose of many other kinds of waste, such as plastics, tires, rubber, medical waste, oil sludge, etc. Through the high-temperature pyrolysis process, these kinds of waste can be effectively converted into fuel oil and other useful resources, such as carbon black, steel wire, solids, and waster. The final products differ from the different raw materials. If you want to invest in the biochar pyrolysis plant to make money, please tell us this basic information:
1. What raw material do you want to dispose of?
- A: wood, rice husk, palm shell, straw, bamboo shavings, coconut shells, sawdust, sewage sludge, etc.
- B: waste plastics, tires, rubber, medical waste, oil sludge, etc.
2. Which capacity would you like? Contact us for detailed parameters of the plant.
3. Where are you from and what is your email address?
Send the information to us and our professional sales will reply to you as soon as possible in 24 hours. You can also talk with our sales consultant online directly about the biochar production equipment.
Cases of Beston Biomass Pyrolysis Machine
Since our inception in 2013, we have been dedicated to biomass waste treatment and pyrolysis technology development. Our relentless efforts have led us to export our cutting-edge biomass pyrolysis plant to various corners of the globe.
Please embark on your project with us and witness the success. Partnering with our expertise, we offer a comprehensive analysis, including cost breakdowns for pyrolysis biomass, industry prospect insights, and detailed investment considerations. Let’s innovate together for a sustainable future.
