Beston palm kernel shell charcoal machine can process the palm shell into new resources– palm kernel shell charcoal. This is an ideal project to turn waste into treasure and create profits. The palm kernel shell charcoal has good economic value with its wide applications. Therefore, if you are seeking a solution for waste palm kernel shells, this may be a better choice.
Secret of Palm Kernel Shell into Charcoal – Pyrolysis Technology
The key to converting palm kernel shells into charcoal is pyrolysis technology. Pyrolysis is a thermochemical decomposition of organic material at high temperatures in the absence of oxygen. In the case of palm kernel shells, this process typically involves heating the shells in a controlled environment to high temperatures, usually around 400-600 degrees Celsius. During pyrolysis, the complex organic compounds in the palm kernel shells break down into simpler molecules, including gases, liquids, and solid char. The solid char is the palm kernel shell charcoal we need. Here is the general production process of palm shell charcoal machine.
- Firstly, convey palm shells into the pyrolysis reactor through the belt conveyor or manual operation for heating by high temperature.
- Secondly, start the combustion chamber to heat the pyrolysis reactor and palm shells. Generally, around 380 and 450 degrees Celsius, the palm shell undergoes a series of complex chemical reactions and then breaks down into charcoal, tar, wood vinegar, and syngas. The time will last 15 minutes.
- Thirdly, the pyrolysis reaction will be accompanied by syngas recycling. Some syngas are generated when it reach the related temperature. After dust removal, the syngas are returned directly to the combustion chamber as fuel.
- Fourthly, flue gas is emitted after multiple dedusting treatments, which can meet EU environment protection standards.
Test Report of Palm Kernel Shell Charcoal
Palm kernel shell charcoal is also called palm charcoal, palm shell charcoal, or palm kernel charcoal. As a renewable energy fuel, it has the advantages of high heating value, smoke-free, tasteless, non-toxic, clean, and large demand. From the report, you can see the calorific value of palm kernel shell charcoal is between 5200 and 5500 kcal/kg. This is much higher than conventional biofuels. If you’re excited about this project, contact us to purchase your exclusive palm kernel shell charcoal machine.
| Kind | Palm silk grain |
| Whole water Mt% | 2.35 |
| Analytical water Mad% | 1.32 |
| Dry basis ash Ad% | 20.75 |
| Volatile matter Vd% | 9.32 |
| Dry basis fixed carbon Fcad% | 68.61 |
| Sulfur content on dry basis St.d% | 0.42 |
| Coking Characteristics 1-8CRC | 1 |
| New national standard calorimeter dry basis high calorific value kcal/kg | 5485 |
| The new national standard calorimeter method receives the base low calorific value kcal/kg | 5265 |
| Remarks: **℃ Out of water and oil, the highest temperature **℃ The above data is for reference only | |
Application Fields of Palm Kernel Shell Charcoal
The unique chemical properties of palm kernel shell charcoal bring a wide range of applications and significant economic value. The palm kernel shell charcoal is widely applied in agricultural, pharmaceutical, animal husbandry, civilian, and other industries. Come on to start your investment of palm kernel shell charcoal making machine!
Feature: High Calorific Value
Application: Alternative Fuel
Palm kernel shell charcoal’s high calorific value makes it an excellent alternative fuel source. It can be used in various industries for heat generation and energy production.
Feature: rich Micro-elements and Slightly Alkaline Property
Application: Soil Improvement and Soil Remediation
Palm kernel shell charcoal is rich in elements like N, P, Ca, Zn, and Mn, beneficial for soil enhancement. It can enrich soil with essential nutrients and adjust its pH, improving soil fertility and better crop yields.
Application: Carbon Sequestration and Carbon Credits
Palm kernel shell charcoal’s high carbon content and stable chemical structure make it suitable for carbon sequestration initiatives. It can be used to capture and store carbon dioxide, contributing to efforts aimed at mitigating climate change. Additionally, it can generate carbon credits for organizations involved in carbon offset programs.
Application: Metal Smelting Reducing Agent
The combination of carbon and oxygen elements in palm kernel shell charcoal makes it effective as a reducing agent in metal smelting processes. It can facilitate the removal of oxygen from metal ores during smelting, thereby aiding in the extraction of metals such as iron and copper.
Applications: Biochar Animal Feed & Water Filter
Palm kernel shell charcoal’s excellent adsorption capacity makes it useful in multiple applications. Biochar animal feed can help detoxify animal digestive systems by adsorbing harmful substances. Similarly, its adsorption capacity makes it valuable in water filtration systems, where it can effectively remove impurities and contaminants from water sources.
Palm Kernel Shell Charcoal Making Machine for Sale
| Model | BST-50 Standard | BST-50S LM | BST-50S HM | BST-50S MAX | BST-06 Standard | BST-06MAX |
|---|---|---|---|---|---|---|
| Time to Market | 2015 | 2022 | 2022 | 2022 | 2025 | 2025 |
| Operating Mode | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous |
| Application | Commercial Scale | Commercial Scale | Commercial Scale | Commercial Scale | Testing | Testing |
| Dust Removal System | Standard | Advanced | Advanced | Advanced | Standard | Advanced |
| Feeding Capacity | 10-15m³/h | 10-15m³/h | 10-15m³/h | 10-15m³/h | 100-300KG/H | 100-300KG/H |
| Biochar Discharge Temperature | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ |
| Puro.earth Authentication Model | × | √ | √ | √ | × | |
| Maximum Pyrolysis temperature | 650℃ | 650℃ | 650℃ | 850℃ | 650℃ | |
| Service Life | 5-8 years | 5-8 years | 5-8 years | 8-10 years | 5-8 years | |
| Annual Operating Time | 7200 hours | 7200 hours | 7200 hours | 7200 hours | 8000 hours | |
| Land Space Required (L*W*H*m) | 35m×15m×8m | 65m×15m×8m | 65m×15m×8m | 65m×15m×8m | 25m*18m*6m | |
| Total Power (KW) | 201.25kW | 453.35kW | 505.35kW | 505.35kW | 129.79 | 162.79 |
| Cooling Method | Recycling cooling Water | Industrial chiller | Industrial chiller | Industrial chiller | Recycling cooling Water | Industrial chiller |
| Installation Period (Calendar Days) | 50 | 70 | 70 | 70 | 45 | 50 |
Advantages of Beston Palm Kernel Shell Charcoal Machine
- Safe – Multiple safety designs, including slight negative pressure, explosion-proof vents, automatic alarm devices, etc.
- Energy saving – Syngas recycling system and double return heating structure improve efficiency of energy use.
- Eco-friendly – Advanced dedusting system can meet EU environmental protection standards.
- Durability – The reactor is made of Q245 steel and 310S stainless steel, providing corrosion resistance and high-temperature resistance. The service life of the palm shell charcoal machine can reach 4-8 years
- High quality – From incoming material inspection, cutting, welding, grinding, and painting, to every detail of the equipment, each process undergoes meticulous attention to ensure stable and reliable quality, resulting in low failure rates.
- Intelligent operation – PLC control and IOT system can be configured, which reduces operation difficulty.
- High brand recognition – Among similar products in China, the Beston brand has the first export sales.
- Excellent charcoal production – The charcoal produced by the Beston palm kernel shell charcoal machine boasts numerous advantages such as high calorific value and minimal smoke. Additionally, the water cooling system ensures that the temperature of the discharged charcoal remains around 30 degrees Celsius, thus preventing spontaneous combustion.
FAQ of Palm Kernel Shell into Charcoal Project
1. Is Any Preparation Needed Before Running Palm Shell Charcoal Making Machine?
- Drying: Palm kernel shells typically contain higher moisture content, which needs to be reduced to less than 10% to achieve optimal pyrolysis.
- Crushing: Palm kernel shells are usually large and hard. Crushing the shells into smaller pieces before pyrolysis ensures thorough carbonization and enhances charcoal quality.
2. How Much Charcoal Can Be Obtained from 1 Ton of Palm Kernel Shells?
If the material moisture content is around 10%, the carbonization rate is about 3:1, meaning that 1 ton of dry materials can get about 330kg of charcoal. If the moisture content exceeds 30%, then subtracting the weight of the moisture from the raw material and dividing by three will roughly give the carbonization rate. (This data is an estimate; actual testing may vary.)
Ps: This same rule applies to wood charcoal making machine, coconut shell charcoal machine, rice hull charcoal machine, etc.
3. Where to Collect Waste Palm Kernel Shell?
Palm trees are mainly grown in Indonesia, Malaysia, Thailand, Nigeria, and Colombia. These countries have already occupied more than 85 % of the total global palm oil production. You can collect large amounts of waste palm kernel shells in these countries.
Perfect Service to Reduce Your Concerns
We provide customers with perfect pre-sale and after-sale service, including customized design, biochar production equipment production, installation, commissioning, personnel training, etc. Now, you can start a profitable business with a large number of palm shells.
- customized product solutions of palm shell charcoal machine;
- factory visit invatation;
- report of production schedule update;
- equipment quality acceptance;
- timely delivery;
- assistance in preparing construction programs;
- engineers’ onsite guidance for installation and commissioning;
- training technical staff for customers;
- etc.
Start Your Palm Kenel Shell into Charcoal Business
Beston Group has sold palm kernel shell charcoal making machines to different countries. We have possessed rich exporting experience and have got praise in the whole market. We have enough courage to provide the best service and best products for you. If you still have questions, such as palm shell charcoal making process, use of palm kernel shell, palm shell pyrolysis furnace, etc, contact us right now. Welcome to our YouTube, Facebook, Linkedin, or Facebook for more updates about biomass pyrolysis into charcoal.
