Waste Tyre Pyrolysis Plant

Waste tires are difficult to decompose, potentially taking decades or centuries. Their persistence can lead to soil and water pollution and release terrible smells, negatively impacting ecosystems.

Waste tires are bulky and take up a lot of space, making disposal a significant challenge. Often, they are simply stacked in open areas, resulting in land use problems and unsightly litter.

Tyre flammability poses a safety hazard.  Once ignited, they are difficult to extinguish, producing large amounts of harmful smoke. This post safety risks to nearby regions.

Waste tires are primarily made from synthetic rubber and carbon black. Therefore, despite being difficult to degrade, they can be processed and repurposed into other products, such as rubber powder, fuel, or construction materials.

Customize tyre pyrolysis machine configuration according to your budget.

Benefit from low-cost or free waste tyres, reduced energy consumption, and labor-saving.

Rich profit returns allow you to return the capital in a year or so to achieve net profit income

If the pyrolysis machine is equipped with a tyre shredder, it first processes the tyres into smaller chunks that meet the feeding requirements.

Tyre chunks that meet the specifications are transported to the pyrolysis reactor using a feeder system, such as a belt conveyor, hydraulic feeder, or automatic screw feeder.

Heat the reactor by hot air from the combustion chamber. When the temperature reaches 180℃, oil gas begins to form. Then heavy oil is collected in the sludge tank, while lighter oil gas rises and flows into the condensation system.

In the condenser, the oil gas is liquefied into pyrolysis oil, which is then stored in the oil tank. Non-condensable combustible gas is recycled to the combustion chamber to sustain the heating process.

Hot exhaust gas enters the dedusting system after being cooled. Various dedusting treatments (water washing, spraying, ceramic ring adsorption, and activated carbon adsorption) ensure emissions meet environmental standards.

Once the pyrolysis reaction is complete, the water cooling system cools the reactor to 50-80°C. At this point, carbon black can be safely discharged.

• Nitrogen System: Nitrogen is introduced for replacement before ignition and slag discharge. This can prevent flash explosions in the pyrolysis reactor and ensure safe and stable operation of the equipment.
• Overpressure Alarm System: In the event of overpressure in the main furnace, the safety valve will be automatically opened for emergency pressure relief to ensure equipment safety and personal safety.

It adopts a sealing method that combines carbon fiber and high-temperature soft filler. Compared with the traditional graphene packing sealing technology, this combined sealing form has high temperature resistance, corrosion resistance and wear resistance.

• PLC and DCS Remote Control: Improves control efficiency, reduces manpower requirements, and improves the working environment.
• IoT Technology: Enables real-time online monitoring and intelligent data transmission.

• ISO9001 quality management system certification
• ISO14001 environmental management system certification
• Product safety qualified through CE certification

Tyre Wire Drawing Machine: The main function of the machine is to extract steel wire from waste tires. Scrap tires often contain steel wire curtains and wire edges that require separation and extraction for subsequent processing and recycling.

Tyre Rubber Powder Making Machine: Continuous pyrolysis plant requires strict feed size specifications. This machine refines the cut rubber particles into rubber powder, ensuring the size and quality meet specific standards.

Pyrolysis Oil Distillation Machine: This machine distills and separates the original pyrolysis oil. After the process, it transforms pyrolysis oil into high-quality non-standard diesel, enhancing the economic value of the final product.

• Free professional product technical consultation
• Material testing with a specialized bilingual test report provided
• Customized technical solutions based on customer requirements

• Free equipment layout design based on the customer’s site conditions
• Real-time updates on product manufacturing and delivery status
• Accept customers to the factory to verify the goods before delivery;

• Professional on-site guidance for installation, commissioning, and training
• Post-sales technical consultation and regular customer follow-ups
• Free software upgrade service for control system

• 20,000 ㎡ factory area and an office space of 2,401 ㎡
• Quick manufacturing capabilities and fast delivery times
• Factory-direct pricing helps you save on your budget