As coconut shell charcoal becomes more and more popular, coconut shell charcoal making machine has become a promising investment project. It uses high-temperature carbonization technology to efficiently convert waste coconut shells into high-quality charcoal. The resulting coconut shell charcoal is eco-friendly and possesses a high calorific value, making it a market favorite. If you need to dispose of a substantial volume of waste coconut shells, our coconut shell charcoal machine offers an efficient reduction and resource utilization solution.
Types and Specifications of Coconut Shell Charcoal Making Machine for Sale
Depending on the operational mode of feeding and discharging, there are two types available: batch and continuous. Depending on the processing capacity, there are seven models to choose from. Please refer to processing capacity, site area, automation level, energy consumption, etc. to select the most appropriate coconut shell charcoal making machine. Or send us your requirements, and we will recommend a suitable solution for you.
- Batch machines are suitable for small-scale production and are often used by individuals or small businesses.
- It is fed manually.
- Once one batch is completed and the coconut shells are converted into charcoal, the machine is opened to discharge the charcoal. The process is then repeated for the next batch of coconut shells.
- Continuous charcoal making machines are designed for larger-scale and more continuous production.
- It uses an automated feed and discharge system
- It can continuously work for 24 hours without the need to stop and start for each batch. It can be fed coconut shells and discharge charcoal at the same time.
Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
Input Capacity | 12m³/h/batch | 18m³/h/batch | 40m³/h/batch | 0.3-0.5m³/h (300kg/h) | 2-4m³/h (1000kg/h) | 7-9m³/h (3000kg/h) | 10-15m³/h (5000kg/h) |
Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
Working Method | Batch | Fully continuous | |||||
Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
Speed | 0-2RPM | 1-9RPM | |||||
Control Method | Control by buttons | PLC control | |||||
Reactor Material | Q245R | Q245+310S | |||||
Pressure | Micro negative pressure | ||||||
Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
Heating Method | Direct heating | ||||||
Noise (dB) | ≤80 | ||||||
Condenser | Circulating water cooling | ||||||
Rotation Method | External gear rotation |
Why Coconut Shells Are Ideal for Charcoal Production
Coconut shells are the preferred choice for charcoal production for several compelling reasons:
- High Carbon Content: Coconut shells are rich in carbon, making them an excellent source for producing high-quality charcoal with a high carbon content.
- Sustainability: Coconuts are a renewable resource, and using their shells for charcoal production reduces waste and promotes sustainability.
- Low Ash Content: Coconut shell charcoal has minimal ash content, ensuring a cleaner burn and less residue.
- Excellent Heat Value: It provides a high heat output, making it ideal for various applications.
- Low Moisture Content: Coconut shells have low moisture content, reducing the need for excessive drying during the production process.
Wide Uses of Coconut Shell Charcoal Making Machine
End product | Field | Applications |
Coconut shell charcoal | Daily life | Used as fuel in shisha, BBQ, home heating and cooking, etc. |
Adsorb harmful substances in groundwater. | ||
Agricultural | Adsorb heavy metals to improve the quality of soil. | |
Neutral acid soil. | ||
Used for carbon sequestration and earning carbon credits. | ||
Industry | Reprocessed into activated carbon. | |
Used as concrete or construction brick with clay | ||
Used as industrial fuels. | ||
Animal Husbandry | Mixed with animal feed to reduce methane gas emissions from ruminants. | |
Used as bedding for livestock sheds to absorb odors. |
Turn Coconut Shell into Charcoal – Carbonization Process
According the machine model, waste coconut shells are fed into the carbonization reactor mutally or automaticly.
Heat the main carbonization furnace. When it reaches 280-450℃ temperature range, coconut shell charcoal, tar, wood vinegar, and bio-gas are constantly being extracted. The carbonization process takes around 15-25 minutes.
For batch equipment, collect charcoal manually after cooling the main furnace for a period of time. For a continuous one, biochar can be safely discharged by the automatic water-cooling screw discharger. The final charcoal temperature is around 30-50℃. Wood vinegar and tar can be collected separately.
The biogas generated in the carbonization process is delivered to the de-dusting system. After dedusting, it returned to the combustion chamber for burning and heating.
Hot smoke is emissed after condensation and multiple dedusting treatments ( cyclone de-dusting, water spray de-dusting, ceramic ring absorbtion, and deforgging plate).
Special Design of Beston Coconut Shell Charcoal Making Machine for Sale
- PLC system monitors the whole operation of the equipment. And there is alarm device that will give an alarm for electrical faults.
- Water-cooled slag design can prevent carbon from spontaneously burning.
- Good sealing design can prevent gas leakage.
- Equipped with automatic seal water cooling slag, there is no dust flying.
- Recycling and utilization of combustible gas can save lots of fuel.
The design of the coconut shell carbonization machine is advanced and reasonable. We stick to providing high-quality machine for you. If you are interested in the business, contact us now!
Advantages of Coconut Shell Powder Making Machine
Boston Group has obtained CE and ISO certificates for all its products. From raw material inspection, cutting, welding, and grinding, to painting, we have a standardized quality inspection process. As a result, all products are of high quality.
We offer a selection of 7 different models of coconut shell charcoal machine. Additionally, there are various optional configurations available for feeders, discharge machines, PLC systems, auxiliary equipment, and dust removal systems. Please send us your requirements, and we will provide you with a suitable design.
The coconut shell biochar productin equipment can process a variety of biomass waste similar to coconut shells, such as sawdust, peanut shells, palm shells, wood, straw, bamboo, jute, etc., in a mixed manner. This eliminates the need for customers to replace the machine when they want to produce charcoal from different raw materials, reducing their investment.
With strict and multi-layer de-dusting system, gas emission can reach the EU standard. So, there is very low pollution. Certainly, you can tell us your national standard. We will offer suitable removal system for you.
The above are the advantages of the machine. If you want to know more about the machine, contact us now!
Auxiliary Production Line – Coconut Shell Charcoal Briquette Machine
In order to improve carbonization efficiency, coconut shells are generally required to be smaller than 20mm before carbonization feeding. Therefore, the coconut shell charcoal produced after carbonization is typically irregular in shape or fragmented. At this time, to ensure efficient combustion and convenience of transportation and storage, it needs charcoal briquette equipment to assist in transforming the irregular coconut shell charcoal into charcoal with regular shapes.
Available Coconut Shell Charcoal of Different Shapes
This production line comprises essential components like a stock bin, charcoal grinding machine, charcoal wheel-rolling machine, and charcoal ball-pressing machine, among others. With the inclusion of these auxiliary machines, you can produce charcoal briquettes in various shapes, including round, square, and stick shapes. Please refer to the accompanying images. These machines are capable of meeting your specifications for briquette size and shape.
In The End
Beston Group, a reliable coconut shell charcoal machine manufacturer, can customize the machine for you. Rest assured to purchase. Certainly, you may consider the ROI of the coconut shell charcoal business. Beston will provide detailed project analysis for you according to your business scale and costs in your country.