Charcoal making machine refers to turning biomass waste materials into charcoal through pyrolysis under a high temperature and oxygen-free atmosphere. It is a good way to achieve resource utilization and make great profits. Since established in 2013, Beston Group has been committed to manufacturing high-quality charcoal machines. We have the most professional team, advanced technology, and eco-friendly products. Meanwhile, charcoal making machine price is quite reasonable. Want to start a promising business, consult Beston Group now! If you are an investor, higher ROI belongs to you.
Investment Prospect Analysis of Charcoal Manufacturing Machine
Renewable energy development is essential for energy security, sustainable economic growth, and environmental protection. Furthermore, developing biomass energy and carbonization technology is an effective means for governments to increase farmers’ income. Many governments in various countries have established subsidies for renewable energy projects to encourage the construction of biomass energy initiatives. Therefore, biochar, as a kind of biomass energy and renewable energy, possesses a broad market prospect.
Firstly, sawdust/wood/bamboo/rice husk/palm shell/coconut shell charcoal making machine can process a wide range of raw materials. And the raw material costs are generally low. Secondly, the final products (charcoal, biogas, wood vinegar, and tar) can be widely used in industries, agriculture, and daily life, etc. This can generate significant profits for investors. Taking both factors into consideration, investing in charcoal making machine offers a promising return on investment.
Available Raw Materials to Make Charcoal
Charcoal is typically produced from organic materials. The process of making charcoal involves heating these organic materials in a low-oxygen environment, a process known as pyrolysis. Here are some common raw materials that can be used to make charcoal:
There are various agricultural and forestry residues can be used for making charcoal. Common ones include coconut shells, fruit husks, and bagasse from the food processing industry. They also include empty fruit bunch(EFB) and palm shells from the palm planting and deep processing industries. Moreover, they include bamboo, sawdust, and wood chips from the gardening and wood processing industry. In addition, straw, rice husks, and elephant grass from agricultural cultivation are also included.
The sludge mainly includes civil sludge, municipal sludge, and industrial sludge. This sludge contains organic matter that can be converted into charcoal.
Related Note: It is not allowed to use the same biomass pyrolysis plant to process raw materials mixed with biomass and sludge. The same type of biomass raw materials can be mixed for processing. Biomass and sludge materials require different carbonization temperatures. It is recommended to use carbonization furnace of different materials for different raw materials to accommodate these varying temperature requirements.
Final Products of Charcoal Making Machine and Their Applications
The final products of a charcoal machine typically include charcoal, tar, and wood vinegar. Each of these products has wide applications. You can read the table and pictures for reference.
|Charcoal||Daily life||Widely used as fuel in BBQ, home heating and cooking, etc.|
|Agricultural||Attach heavy metals to improve the quality of soil.|
|Used for carbon sequestration and earning carbon credits.|
|Industry||Reprocessed into activated carbon.|
|Used for the construction of bricks with clay.|
|Widely used as fuel in industries such as steel and iron factories, ceramics and so on.|
|Animal Husbandry||Added to animal feed to reduce methane gas emissions from ruminants.|
|Used as bedding for livestock sheds to absorb odors.|
|Biogas||Daily life||Widely used as fuel.|
|Agricultural||Used for greenhouse agricultural heating.|
|Industry||Used as fuel.|
|Used for drying.|
|Used for generator to get electricity.|
|Wood vinegar||Daily life||Used as a deodorant.|
|Agricultural||Used as plant nutrition regulates auxin or insecticide.|
|Industry||Used for food preservative and wood preservative production.|
|Used in pharmaceuticals to treat dermatitis, itching, etc.|
|Tar||Industry||Used as important materials in shipbuilding and paint industry.|
|Used to lay asphalt pavement.|
|Used to make waterproof coatings for buildings.|
Beston Customized Solution for Customers
For customers who want to invest in biochar production equipment, we offer customized solutions to meet the specific needs of customers. It includes the following services:
Step 1: Project Needs Analysis
Firstly, we will thoroughly analyze customers’ project requirements. We will understand the production scale, funding budget, any specific requirements, etc.
Step 2: Project Scheme Design
- Recommend suitable machine: We offer a variety of specifications of equipment for you to choose from. Based on your project requirements, we will recommend suitable models of charcoal making machine for you.
- Optimize machine configuration: Depending on your specific requirements, we can upgrade the configuration. For example, if your location has strict environmental regulations, we can upgrade the dedusting and off-gas treatment system. This ensures an efficient and eco-friendly production process.
Step 3: Customized Spray Painting Service
We can provide customized spray painting services to meet your additional needs in terms of branding and aesthetics.
Step 4: Provision of Ancillary Equipment About Charcoal Making Line
In addition to the charcoal machine, we also offer related ancillary equipment to provide maximum convenience for your project. The auxiliary production line includes:
- Crushing machine: Depending on the type and size of your raw material, we will recommend a suitable crusher.
- Drying machine: Based on your raw material moisture content, and budget, we can offer a suitable dryer to ensure efficient drying.
- Charcoal briquette machine: If you want to turn charcoal into briquette, we offer the right charcoal briquette machine according to your requirements for the size and shape of the briquettes.
Types and Specifications of Charcoal Making Machine For Sale
We offer several types of biochar machine available for sale. Each has its own advantages and suitability for specific production needs. Please continue reading for more information. We welcome your inquiries at any time.
Batch type is designed for smaller-scale production operations. It produces charcoal in batches. It begins by loading a batch of raw materials into the reactor for carbonization. Then, before the next feeding, it needs to collect the finished charcoal.
Skid-mounted type offers continuous 24h operation. Its modular design allows easy transportation, installation, and movement. It allows placing the machine at the source of raw material. This reduces transportation costs of raw materials for the customer.
Continuous type is designed for large-scale and industrial-level production. It is highly automated and capable of producing charcoal continuously without interruptions.
It requires fewer workers, reducing the labor cost of the project
|Model||BST-J12||BST-J18||BST-J40||BST-05 Pro (skid-mounted)||BST-10||BST-30||BST-50|
|Input Capacity||12m³/h/batch||18m³/h/batch||40m³/h/batch||0.3-0.5m³/h (300kg/h)||2-4m³/h (1000kg/h)||7-9m³/h (3000kg/h)||10-15m³/h (5000kg/h)|
|Land for Equipment (L*W*H, Standard Configuration)||9m*6m*6m||12m*6m*7m||15m*18m*7m||10m*8m*3.9m||29m*15m*5m||30m*15m*8m||35m*18m*9m|
|Weight (Standard Configuration)||18T||22T||34T||15T||32T||35T||49T|
|Energy Consumption (Standard Configuration)||11kw/h||13.5kw/h||25kw/h||31kw/h||34.7kw/h||61.5kw/h||116kw/h|
|Working Method||Batch||Fully continuous|
|Feeding Requirement||/||Size: ≤20mm; moisture: ≤15%; strong liquidity|
|Structure||Horizontal rotation||Double barrel single hearth||Double barrel double hearth|
|Control Method||Control by buttons||Automatic control|
|Pressure||Micro negative pressure|
|Heating Material||Diesel, natural gas, heavy oil, biomas, etc.|
|Heating Method||Direct heating|
|Condenser||Circulating water cooling|
|Rotation Method||External gear rotation|
Working Process Description of Charcoal Machine
According to the carbonization requirement, the moisture of raw materials can not be more than 15% and the size can not be larger than 20mm (5-8mm is the best). If the raw materials can not meet the carbonization requirement, it need a dryer or a crusher to improve the working efficiency.
The waste raw materials are transported to the carbonization furnace by the conveyor.
Usually, we begin by using traditional fuels (such as coal, wood, and natural gas) to heat the reactor for 60-90 minutes. When the temperature reaches 150 degrees, some of the raw materials start to decompose into CO, CO2, etc. As the temperature rises to 350 degrees, continuous production of wood charcoal begins. Typically, the carbonization reaction takes approximately 15-25 minutes. After about 30 minutes, a lot of biogas will be generated. So you can control the heating time according to the product you want.
The final product, charcoal, will be cooled by the cooling system. Its temperature will be reduced to below 45 ° C. Then the charcoal will be collected directly and safely.
The dedusting system (cyclone dust remover, spray dust collector, etc.) will remove harmful components such as sulfur from the biogas. Then the clean biogas is condensed into tar and wood vinegar through a condenser.
Advantages of Beston Charcoal Machinery for Sale
The coconut shell/rice husk/bamboo/sawdust charcoal making machine uses the gas produced during carbonization to heat the dryer, achieving a utilization rate of over 90%. The system has adopted a strict insulation system and continuous operation pattern. This design can minimize heat loss, ultimately reducing operating costs.
The triple-seal design enhances airtightness. The explosion-proof device at the furnace end prevents explosions. The closed-air feeding system enhances safety. The thermal linear expansion design prevents derailment. Multiple pressure and temperature sensors provide feedback for safer operation.
The charcoal production plant is the intermediate part of biomass energy sustainable utilization and development system. The cooling system uses indirect cooling, without generating any pollutant emissions.
The machine can dispose of various kinds of materials, such as straw, sawdust, palm shells, sugarcane bagasse, coffee grounds, edible fungus waste, sewage sludge, etc. These common and cheap raw materials in our daily life reduce the project cost.
The current prices of biomass charcoal, tar, and wood vinegar are high in the market, so the machine has a variety of incomes.
The calorific value of gas is three times of ordinary straw gas, which can not only improve the working efficiency but also save much cost for investors.
Guidelines for Charcoal Production: Moisture, Size, Temperature, and Fuel
The moisture of raw materials can not be more than 15%, or a dryer is needed. The size of raw materials can not be larger than 20mm, or a crusher is needed.
The temperature is 400-600℃. Please control the temperature to avoid excessive gas generation. Generally, after 15-20 minutes of carbonization, the charcoal will be generated.
The carbonization rate is 3:1 or 4:1. It is influenced by raw materials, temperature, and many other factors.
It allows the use of various fuels, such as coal, wood, and natural gas. Traditional fuel materials are consumed first, followed by syngas produced in the furnace.
Professional Charcoal Making Machine Manufacturer & Supplier – Beston Group
Since established in 2013, Beston has rich experience in researching, producing, selling, and exporting charcoal production machine. All of our machines have been certified by CE, ISO, SGS and many other related certifications. Moreover, we are planning to establish overseas warehouses to expand our business and better serve our customers. So if you want to invest in a wood charcoal making machine, we will offer the best customized solution for you.
Certifications of Beston Charcoal Machine
Global Successful Cases of Beston Charcoal Machine
Our charcoal making machine has made a significant impact worldwide with the innovative and environmentally friendly approach to charcoal production. These state-of-the-art machines have been deployed in numerous projects across the globe. From Asia to Africa, Europe to the Americas, our machine has left a mark by offering sustainable solutions for charcoal production.
Asia: Turkey, Indonesia, India, United Arab Emirates, Saudi Arabia, Seria, Thailand, Croatia, Malaysia, Japan, etc.
Africa: Cameroon, Côte d’Ivoire, Ghana, Kenya, Nigeria, etc.
Europe: France, Finland, Belarus, Netherlands, Sweden, Ukraine, Spain, Russia, etc.
South America: USA, Mexico, etc.
North America: Argentina, Colombia, Brazil, Chile, Venezuela, etc.
In the End
Beston Group, as a professional manufacturer, supplies low-energy consumption and eco-friendly charcoal making machine for you. In order to meet various customers’ requirements, we have four models for sale. Furthermore, we also have a customized service to fulfill your specific requirements. If you are interested in our carbonization machine, please contact Beston now!