Charcoal making machine refers to turning biomass waste materials into charcoal through pyrolyzing under the high temperature and oxygen-free atmosphere. It is a good way to achieve resource utilization and make great profits. Beston group has manufactured the plant for many years. We have the most professional team, advanced technology, eco-friendly products. Meanwhile, charcoal making machine price is quite reasonable. Want to start a promising business, consult Beston Group now! If you are an investor, higher ROI belongs to you.
Raw Materials to Make Charcoal
- Biomass: wood, bamboo, rice husk, coconut shell, palm shell, sawdust, olive shell, peanut shell, sugarcane bagasse
- Sewage Sludge
- Sorted MSW
Final Products From Charcoal Making Machine
|Charcoal||Daily life||Widely used as fuel in BBQ.|
|Used as fuel in other areas.|
|Agricultural||Attach heavy metal to improve the quality of soil.|
|Industry||Can be reprocessed into activated carbon.|
|Used for construction bricks with clay.|
|Widely used as fuel in industries such as steel and iron factories, ceramics and so on.|
|Biogas||Daily life||Widely used as fuel.|
|Agricultural||Greenhouse agricultural heating.|
|Industry||Can be used as fuel.|
|Can be used for drying.|
|Can be used for generator to get electricity.|
|Wood vinegar, tar||Agricultural||used as plant nutrition regulates auxin or insecticide.|
|Industry||the great materials in shipbuilding and paint industry.|
|used as raw materials in chemical and medicine field.|
Specifications Of Charcoal Making Machine For Sale
|Model||BST-J12||BST-J18||BST-J40||BST-05 Pro (skid-mounted)||BST-10||BST-30||BST-50|
|Input Capacity||12m³/h/batch||18m³/h/batch||40m³/h/batch||0.3-0.5m³/h (300kg/h)||2-4m³/h (1000kg/h)||7-9m³/h (3000kg/h)||10-15m³/h (5000kg/h)|
|Land for Equipment (L*W*H, Standard Configuration)||9m*6m*6m||12m*6m*7m||15m*18m*7m||10m*8m*3.9m||29m*15m*5m||30m*15m*8m||35m*18m*9m|
|Weight (Standard Configuration)||18T||22T||34T||15T||32T||35T||49T|
|Energy Consumption (Standard Configuration)||11kw/h||13.5kw/h||25kw/h||31kw/h||34.7kw/h||61.5kw/h||116kw/h|
|Working Method||Batch||Fully continuous|
|Feeding Requirement||/||Size: ≤20mm; moisture: ≤15%; strong liquidity|
|Structure||Horizontal rotation||Double barrel single hearth||Double barrel double hearth|
|Control Method||Control by buttons||Automatic control|
|Pressure||Micro negative pressure|
|Heating Material||Diesel, natural gas, heavy oil, biomas, etc.|
|Heating Method||Direct heating|
|Condenser||Circulating water cooling|
|Rotation Method||External gear rotation|
Successful Cases of Beston Charcoal Machine:
Simple Description of Charcoal Carbonization Process:
According to the carbonization requirement, the moisture of raw materials can not be more than 20% and the size can not be larger than 50mm. If the raw materials can not meet the carbonization requirement, we need to equip a dryer and crusher with the Beston Company charcoal machine for sale to improve the working efficiency.
After processed by the pretreatment devices, the raw materials will be conveyed to charcoal carbonization furnace; at the beginning, we always use traditional fuels (such as coal, wood, natural gas) to heat the furnace for 30 minutes; when the temperature reaches 100℃. the biomass will be gradually converted into charcoal and combustible gas; the charcoal will be collected by cooling system, and the combustible gas will be further processed.
The combustible gas generated in the process of carbonization contains sulfur components, so the charcoal making equipment has been equipped with spray dedusting system to remove the harmful contents; then the clean combustible gas will be condensed to tar and wood vinegar respectively by condenser system; as its high burning value, the combustible gas is recycled as fuel for heating the furnace and dryer replacing traditional fuels, which can save fuel cost greatly; in addition, the charcoal carbonization stove has adopted double-layer and horizontal design, which can make sure the hot source contact with raw materials as much as possible and improve the working efficiency.
The biomass charcoal generated by the charcoal production equipment will be cooled by cooling system, and the charcoal’s temperature will be reduced to 30℃. Then the charcoal will be collected directly and safely.
Features of Beston Charcoal Maker Machine For Sale
1. High thermal efficiency and low operating cost: charcoal manufacturing equipment has adopted the operation method of combining dyer and carbonization furnace for charcoal (using the gas generated in the carbonization machine to heat the dryer), to make the utilization rate reach more than 90%. The entire system has adopted a strict insulation system and continuous operation pattern, to make the heat loss to a minimum, which can reduce the operating cost indirectly.
2. High calorific value of gas: the calorific value of gas is three times of the ordinary straw gas, which can not only improve the working efficiency, but also save much cost for investors.
3. Circular economy and pollution-free: charcoal production plant is the intermediate part for biomass energy sustainable utilization and development system. The cooling system uses indirect cooling, with generating any pollutant emissions.
4. High market profits: the current prices of biomass charcoal, tar and wood vinegar are high in the market, so the machine has a variety of incomes.
5. Rich and cheap raw materials: charcoal machine for sale can dispose various kinds of materials, such as rice husk, sawdust, wood chips, palm shell, coconut shell, straw, sunflower hull, sugarcane bagasse, coffee grounds, edible fungus waste, sewage sludge, etc. These raw materials are all common and cheap in our daily life, which directly depends the low charcoal making machine cost. Beston Company has developed a series of charcoal machines for sale, including rice husk charcoal mmachine, coconut shell charcoal machine, wood charcoal machine and so on.
6. Continuous working pattern: carbonization furnace for charcoal adopts automatic assembly line, which can realize one side feeding of raw materials and the other side discharging of charcoal powder. In this way, it can make full use of fuel resources and greatly improve the working efficiency.
Main Components of Charcoal Making Machine for Sale
As a professional charcoal making machine manufacturer in China, Beston has developed the charcoal manufacturing plant with the advanced design of double layer and multiple-channel. It mainly consists of drier, carbonizing machine and other auxiliary equipment. Among these parts, there are also many supporting devices such as driving, rack, drying, flash steaming, carbonizing, feeding, discharging, cooling, exhaust gas recycling, wet dust catcher, gasification furnace and related pipes. We can equip the biochar equipment for sale with chasis if customer needs it.
- Casing: there is a reliable casing equipped outside the charcoal furnace, which can not only protect the temperature in the furnace, but also prevent workers from contacting with the machine directly.
- De-dusting system: the dust removal system consists of cyclone dust collector and spray dust collector; the flue gas generated by the carbonization furnace can be completely purified, in line with EU emission standards.
- Cooling system: it is dangerous to discharge the charcoal directly, so we have installed the cooling system to cool down the charcoal firstly, and then discharge the charcoal safely. The multi-channel water discharging can be better and faster to reduce the temperature, but also avoid charcoal spontaneous combustion.
- PLC controlling system: it ensures the people and machine can be separated, so it is intelligent, safe and efficient.
- Sealing device: to ensure the clean workshop and safe production.
Application Prospect Analysis of Charcoal Manufacturing Machine
Market demand analysis
The development of renewable energy is the practical need to ensure the energy security and support the sustainable development of economy and society. It is an urgent need to protect the atmospheric environment. In order to improve the production and living conditions of farmers, improve the quality of farmers’ life, increase farmers’ income and protect the ecological environment, the governments in many countries have set up subsidies for renewable energy projects, which has played a positive role in the construction of biomass energy projects. The research, development and applications of the carbonization technology has promoted the clean and efficient utilization of biomass energy, alleviated the social and ecological contradictions brought about by the primary energy demand, and changed the structure and way of energy consumption in rural areas. The charcoal maker machine and biomass pyrolysis plant can increase farmers’ income, improve the quality farmers’ life, speed up the process of rural modernization.
Market profit analysis
The carbonization project solves the problem of low calorific value, low energy consumption, large capacity and running loss of ordinary carbonization machine. It also solves the problem that it can not run continuously, has low thermal efficiency and complicated process. It is an important way to improve the ecological environment and turn waste into treasure. The carbonization of biomass overcomes the shortcomings of the previous technology, and has been developed with many advantages such as high thermal efficiency, low operating costs, high calorific value of gas, recycling economy, pollution-free, high market profits, rich and cheap raw materials, etc., and has good economic benefits, social benefits and ecological benefits. So the application prospects are very bright and broad.
Some Notes On Charcoal Production Machine
1. The moisture of raw materials can not be more than 15%, or the machine needs to be equipped with a dryer;
2. The size of raw materials can not be larger than 50mm, or a crusher is needed;
3. The carbonization temperature is between 400℃ and 600℃; the higher the temperature is, the quicker the carbonization speed is, the large the production is, and the lower the production cost is;
4. Generally, after 15-20 minutes’ carbonization, the charcoal will be generated;
5. Heating materials: Coal, wood, natural gas…;
6. Fuel consumption: Firstly the traditional fuel materials, and then use the flue gas generated in the furnace;
7. Working style: Continuous, one side feeding and the other side discharging;
8. Carbonization rate: 3:1 or 4:1; it is different according to the raw materials, temperature, and many other factors.
Professional Charcoal Making Machine Manufacturer & Supplier – Beston Group
Having been in waste recycling field for 20 years, Beston has rich experience in researching, producing, selling, exporting charcoal production machine. All of our machines have been certified by CE, ISO, SGS and many other related certifications. Moreover, we are planning to establish overseas warehouses to expand our business and better serve our customers. So if you want to invest in a wood charcoal making machine, Beston is the best choice for you.
Certifications of Beston charcoal maker plant:
In the End
Beston Company, as a professional manufacturer, supplies low energy consumption and eco-friendly charcoal making machine for you. In order to meet various customers’ requirements, we have four models of charcoal machine for sale. Furthermore, we also have a customized service to fulfill your specific requirements. If you are interested in our sawdust charcoal making machine and rice husk charcoal making machine, please contact Beston now!