sugarcane bagasse charcoal making machine

Sugarcane Bagasse Charcoal Machine

Generally, we regard sugarcane bagasse as useless waste, and the only way to dispose it is to feed animals. The traditional disposal method of sugarcane bagasse doesn’t make full uses of sugarcane waste and achieve its value. Beston bagasse charcoal machine has highly exploited the uses of sugarcane bagasse, and it can fully utilize the surplus value of sugarcane bagasse to realize the resource recycling. The sugarcane charcoal machine produced by Beston company can convert sugarcane bagasse waste to artificial charcoal through high temperature heating, smoke volatilization, sulfur release and charcoal enrichment.

Sugarcane Bagasse Charcoal Machine
South Africa Customers are Visting Sugarcane Bagasse Charcoal Machine

Brief introduction of Beston sugarcane bagasse charcoal making plant

The sugarcane charcoal charcoal maker machine mainly uses the principle of high temperature pyrolysis. According to the moisture of sugarcane waste, the sugarcane carbonization machine should be equipped with dryer device as pre-treatment; then deliver the raw materials to furnace by belt conveyor; in general, we always use the traditional fuels, such as coal, wood and natural gas, to have a preheating for 30 minutes, and when it reaches the related temperature, the raw materials can generate combustible gas which can be used as fuel to provide heating for the dryer and furnace, which is called “one fire with two steps”; after that, the temperature of residual materials (called artificial charcoal) will be declined through cooling system and then collected directly; the combustible gas will also be purified by the spray dedusting system and cyclone dust removal system to eliminate the harmful components; next, the combustible gas will be liquefied into tar and wood vinegar respectively; finally, the tail gas without any hazardous content will be discharged, and the whole carbonization process can realize both energy-saving and environmental protection.

End products of Beston sugarcane charcoal making machine

After the process of carbonization, the end products mainly include:

Artificial charcoal owns fixed higher carbon content (about 90%). In addition, this kind of charcoal is also a new type of high-grade fuel with well flammability, and it also can be used as an additive to produce activated carbon.

The combustible gas is mainly used to realize the energy recycling, so as to reduce air pollution and consumption of traditional fuel.

The tar and wood vinegar have strong high temperature resistance and durability, so they can be used to produce oil paint and chemical products and etc.

Sugarcane Charcoal
Sugarcane bagasse charcoal

What you need to pay attention to

1. The moisture of raw materials should be less than 20%.

2. The size of raw materials should also keep within 30mm.

3. The most suitable temperature is between 400℃ and 600℃. During this stage, raw material starts sharply thermal decomposition and destructive distillation to produce charcoal.

4. As for the charcoal yield, it always keep the proportion of 3:1 or 4:1. The yield is different according different raw materials and batches.

sugarcane bagasse charcoal making machine
Sugarcane bagasse charcoal making machine

Advantages of sugarcane bagasse charcoal manufacturing machine

1. It is very environmental protection, which can guarantee its long term development.

2. The whole sugarcane charcoal carbonization process is sealed, so it will not cause any pollution. The surface of furnace is covered by casing that can protect workers from scalding, and it also can reduce heat loss to decrease the consumption of fuel and cost.

3. High charcoal yield can help us create more economic benefits, thus it has obtained an excellent evaluation in the whole market.

4. Beston biomass sugar cane charcoal making plant can not only process sugarcane waste, but also can be used for dealing with various kinds of materials, such as sewage, MSW, and other biomass materials, including rice hull, palm shell, wood, sawdust, etc. It can be called single machine with wide applications.

5. Besides, Beston company can design the machine with the unique structure and specific handing capacity according to the requirements of our clients.

Dryer
Dryer
Horizontal Condenser
Horizontal Condenser
Combustible gas piping
Combustible Gas Piping
Discharge System
Discharge System

Specifications

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/h/batch18m³/h/batch40m³/h/batch0.3-0.5m³/h (300kg/h)2-4m³/h (1000kg/h)7-9m³/h (3000kg/h)10-15m³/h (5000kg/h)
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T32T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsAutomatic control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

With the features of advanced technology, mature carbonizer design, perfect service, Beston charcoal making machines have been exported to many countries and have obtained a lot of praise and reputation all over the world. We are looking forward to opening more markets and cooperating with more customers.

Beston Charcoal Machine is Ready for Exporting to Ukraine
Beston Charcoal Machine is Ready for Exporting to Ukraine
Tunisian Customers Visited Beston Group
Tunisian Customers Visited Beston Group

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