Tyre Pyrolysis Process

Tyre pyrolysis process refers to turning waste tires into useful resources, such as fuel oil, carbon black, steel wire, etc. The green technology has been proved to be the most ideal method to deal with waste tyres pollution.

Tyre Pyrolysis Plant In South Korea
Tyre Pyrolysis Plant In South Korea
Tyre Pyrolysis Reactor To Uganda
Tyre Pyrolysis Reactor To Uganda

Basic Parameter

Beston provides BLJ-06, BLJ-10, BLJ-16, BLL-30 tire recycling machine for you. Choose the most appropriate one according to your requirements, now!

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

Simplified Tyre Pyrolysis Process Description:

1. Feed the waste tyres into pyrolysis reactor by auto-feeder or manual and make reactor rotate clockwise 0.4-0.8r/min. Then seal the feeding inlet door tightly and make sure there is no gas leakage.

2. Heat the reactor by using coal, charcoal, fuel gas, wood etc. as heating materials. The reactor will be slowly heated. When the temperature reaches about 250℃, the oil gas will be formed.

3. The oil gas coming out from the reactor then goes to condensing system and becomes liquid oil. We adopt new-type condenser which can improve the oil yield efficiency and make the oil yield to the maximum.

4. The gas which can’t be liquefied under normal pressure will be designed to go back to combustion system through safety device. It can be recycled to heat the reactor as fuel, which will save energy for the whole working process.

5. After finishing oil production, the temperature of the reactor will be cooled down, when the temperature falls down to 40℃, we can discharge the carbon black and steel wire automatically or by manual.


This is the waste tyre pyrolysis process description above. The pyrolysis process is also suitable for the materials such as plastic, rubber, oil sludge, medical waste. Each step has been designed with the advantages of save, energy-saving, environmental protection, high efficiency. Generally, through the waste tire pyrolysis process, we can get 45% fuel oil, 35% carbon black, 12% steel wire and 8% combustible gas. But different raw materials have different oil yields.

pyrolysis of tyres
Pyrolysis of Tyres

Approximate Oil Ratio of Different Tyre Materials:

Raw materialOil ratio
Sports shoe’s sole30%
Common rubber pipe30%
Pure rubber cable35%
Gum outsole45%
Telephone wire50%
Submarine cable75%
tyre pyrolysis process description
Tyre Pyrolysis Process Description

With advanced tyre to oil pyrolysis process, Beston waste tyre pyrolysis plant has been exported to more than twenty countries, such as Jordan, Turkey, Nigeria, Dominica, Korea, Brazil and so on. Looking forward to cooperating with more customers!


    Please specify your requirement by referring to the following aspects:

    Product Model:

    Your Name(required):

    Your Email(required):

    Your Whatsapp(required, including code area):

    Your Country:

    Your Company:

    Your Message(required):