Raw Material: Oil-based drill cuttings (moisture & oil content: ~35%)
Product Application: Pyrolysis oil for self-consumption as fuel
Installation Period: 43 days
Installation Support: On-site guidance by Beston engineer
Installation of the BLJ-16 Thermal Desorption Unit in Africa, designed to treat 6,500 tons of oil sludge annually. (Credit: December 2025)
3. 43 Days On-site Guidance: Installation/Comissioning/Training
Week 1: Construction Coordination
Site & Personnel: Finalized foundation setting-out and equipment positioning; clarified the installation plan and optimized manpower to ensure the project remains on schedule.
Pre-assembly: Synchronized the ground welding and assembly of key components (condensers, etc.) to improve subsequent installation efficiency.
Week 2: Module Assembly
Component Assembly: Continue assembly and welding of multiple parts, including belt conveyors, slag screws, flue condensers, etc.
Goods Inspection & Procurement: Identified damaged or missing parts early and coordinated local procurement with the client to avoid schedule delays caused by cross-border replenishment.
Week 3: High-precision Hoisting
Core Equipment Hoisting: Completed hoisting of pyrolysis reactor, casing, feeding platform, oil storage tank, etc.
Pre-assembly: Continue assembly and welding of components including belt conveyors, spray towers and water pump supports.
Week 4: Pipeline Construction
Pipeline Construction: Completed construction of oil-gas pipelines, flue gas pipelines, fuel gas pipelines and oxygen supply fan pipelines.
Site Coordination: Supervised the client and construction team to rectify delayed works; repaired deformation at the bottom of the oil-gas condenser caused by unloading.
Week 5: Installation & Welding Works
Component Installation: Completed installation of burners, air compressors, instruments, tank connections, furnace doors, slag discharge parts, etc.
Auxiliary Welding: Carried out tack welding and full welding of spray towers, pipelines, ladders, reducers, etc.
Electrical Preparation: Cables arrived on site; completed fabrication of electric control cabinet supports and coordinated electricians for on-site construction.
Week 6: Final Installation & Commissioning
Complete Machine Installation & No-Load Test Run: Complete overall equipment installation, conduct no-load testing, and adjust system based on test results.
Load Test Run & Operator Training: Complete 15 tons of oil sludge trial run, produce oil products; conduct operator training for the client to ensure independent operation capability.
4. Project Value & Results
Stable & Sustainable Operation: Achieved an increase in processing capacity while effectively reducing pollutant emissions and enhancing workplace safety.
Optimized Cost Control: Obtained pyrolysis oil for use as fuel, which substantially reduces energy procurement expenses and overall operational costs.
Enhanced Corporate Brand Value: By actively fulfilling environmental responsibilities, the company has boosted its reputation among local authorities and the community, fostering a favorable external environment for long-term growth.