A plastic pyrolysis plant heats waste plastic to 300-600°C in an oxygen-free environment, converting it into pyrolysis oil, syngas, and solid residue. Instead of going to landfill or ending up in the ocean, plastic waste becomes fuel and chemical feedstock, helping businesses turn a disposal cost into a revenue stream while reducing plastic pollution.
Catalytic Pyrolysis Technology of Plastic Pyrolysis Plant
01 Industry Challenge: Wax Formation
In common plastic pyrolysis, certain feedstock compositions or improper reaction conditions produce paraffin wax. It is a high-viscosity solid at room temperature. The wax easily sticks to equipment’s inner surfaces, causing blockages and operational issues.
02 Technical Solution: Catalytic Pyrolysis
This patent utilizes catalytic tower design and special catalysts to decompose wax oils produced during plastic pyrolysis. Beston Group offers 2 configuration solutions: single or dual-catalyst tower design. Contact us to inquire plastic to oil machine!
03 Key Benefits of Catalytic Plastic Pyrolysis
- 200% Increase in Production Efficiency: Prevent wax oil clogging pipes, ensuring smooth machine operation and reducing maintenance needs.
- ISCC-Compliant Pyrolysis Oil Output: 100% liquefying wax oil, enhancing pyrolysis oil quality. Support customers in meeting international sustainability standards (ISCC) and strengthen market competitiveness.
- Enhanced Operational Safety: Reduces pressure fluctuations risks caused by clogged pipes, enhancing equipment safety during operations.
Parameters of Plastic Pyrolysis Plant for Sale
Continuous Type: Blackgold P30
- Process 6,000 tons of plastic waste annually
- 30-day continuous pyrolysis operation
- High automation: 4 operators required
- Get light oil & non-standard diesel
- Policy support and incentives
- Easy to get environmental compliance and approval
Blackgold P30
BLJ-20
BLJ-16
| Model | Blackgold P30 | BLJ-20 | BLJ-16 Standard | BLJ-16 WAX | BLJ-16 CAT | BLJ-16 ULTRA |
|---|---|---|---|---|---|---|
| Manufacturer | BESTON | BESTON | BESTON | BESTON | BESTON | BESTON |
| Time to Market | 2026 | 2025 | 2013 | 2022 | 2022 | 2022 |
| Motor Brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | ABB Explosion-proof |
| Suitable Raw Materials | Waste plastics; Tires; Oil sludge | Waste plastics; Tires; Oil sludge | Whole tire<120cm; Tire blocks<15cm; Oil soil with liquid content<30% | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Waste plastic pellets: 0.8-1.05t/h; Rubber powder: 1.25-1.5t/h; Oil sludge:1.8-2.3t/h | Waste plastic pellets: 12-13t/d; Tire: 18-20t/d; Oil sludge:20-25t/d | Whole tire <120cm or Tire blocks<15cm: 10-12t/batch; Sidewall removed tire: 15-16t/batch; Oil soil: 16-18t/batch | 8-10t/batch | 8-10t/batch | Waste plastic bales: 8-10t/batch; Whole tire <120cm or Tire blocks<15cm: 10-12t/batch; Sidewall removed tire: 15-16t/batch; Oil sludge: 16-18t/batch |
| Working Method | Fully Continuous | Batch | Batch | Batch | Batch | Batch |
| Final Oil Quality | Pyrolysis oil; Pyrolysis oil with wax or light oil; Gasoline blending components | Pyrolysis oil; Light oil and non-standard diesel | Pyrolysis oil | Pyrolysis oil with wax | Pyrolysis oil with light oil | Pyrolysis oil; Pyrolysis oil with wax or light oil |
| Reactor Material | 304/310S Stainless steel | Q345R Boiler steel and 304/316L/310S Stainless steel | Q345R Boiler steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel |
| Reactor Life Span (Years) | 5-8 Years | Q345R Boiler steel: 2-3 Years; 304/316L Stainless steel: 5-8 Years; 310S Stainless steel: 8-10 Years | 2-3 Years | 5-8 Years | 5-8 Years | 5-8 Years |
| Guarantee (Months) | 12 | 12 | 12 | 12 | 12 | 12 |
| Delivery Time (Calendar Days) | 60-90 | 60 | 45 | 60 | 60 | 90 |