Plastic to Fuel Machine

Plastic to fuel machine turns plastic into fuel oil to dispose of waste plastics. It not only has high profits, but also has high efficiency, no pollution as well as high tech. Based on this, Beston Group has developed the waste plastic to fuel machine for sale.

Plastic to Fuel Machine
Plastic to Fuel Machine

What Plastics Can Be Converted into Fuel Oil?

One of the key considerations in plastic-to-fuel conversion is the types of plastics that can be effectively processed. Beston’s Plastic to Fuel Machine can handle a wide range of plastics, including polyethylene, polypropylene, polystyrene, polyvinyl chloride (PVC), and more. Please note that PVC and PET are not suitable for pyrolysis.

Acceptable Waste Plastic

PE, PP, PS, and ABS plastic have a high oil yield, suitable for pyrolysis conversion to fuel. These plastics typically have minimal heteroatoms (non-carbon and non-hydrogen atoms), which means there are fewer impurities in the material that can hinder the oil production process.

Unacceptable Waste Plastic

  • Pyrolysis of PET generates hazardous gases containing heteroatoms that pose risks to human health and the environment. Additionally, its plastic pyrolysis process yields a relatively lower amount of oil.
  • PVC lacks heat resistance and contains chlorine elements. It emits strong and toxic hydrogen chloride gas at lower temperatures and can potentially produce highly carcinogenic dioxins. Additionally, PVC often includes plasticizers and heavy metals. If mixed with recycled plastics, it can contaminate the recycled material, disrupting the circular economy and causing potential harm.

Note: Sample testing can be offered to access whether your plastic is suitable for pyrolysis conversion. Simply send us intact, leak-proof samples with a diameter under 2cm, weighing a minimum of 5kg per type.

Plastic Waste

Plastic to Fuel Machine – Beston Group’s Solution of Plastic to Fuel

Nowadays, the conversion of waste plastic into fuel has emerged as an effective solution to dispose of waste plastic. We are dedicated to offering these solutions to our customers. We have designed different operating systems, such as batch, semi-continuous, and fully continuous plastic to fuel plant. We have also designed the machine (also called plastic pyrolysis plant)with a capacity from 6t/d to 24t/d to meet different customers’ needs.

Types

Skid-mounted, batch, semi-continuous, continuous pyrolysis plant are the primary machine types offered by Beston. There is a simple introduction for them.

  • BLJ-3 skid-mounted machine is almost 90% pre-installed in the factory, offering high mobility and easy installation.
  • BLJ-3, BLJ-6, BLJ-10, and BLJ-16 machines operate in a batch mode, which means that the second batch of plastic waste can only be fed into the system after the first batch has been processed. They are suitable for small and medium businesses.
  • BLL-16 semi-continuous model is an upgrade from batch type, featuring an automatic screw feeder and a three-stage water cooling system for slag discharge.
  • BLL-30 continuous machine allows for continuous automatic feeding and slag discharge, suitable for large businesses.
BLJ-3 Plastic to Fuel Machine
BLJ-3
BLJ-6&10 Plastic to Fuel Machine
BLJ-6&10
BLJ-16 Waste Plastic to Fuel Oil Machine
BLJ-16
BLL-30-Plastic-to-Fuell-Plant
BLL-30
Specification
ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

How Is Plastic Waste Converted into Fuel Oil by Pyrolysis Technology?

Dryer and crusher are used to initially process large plastic into the appropriate size and moisture content

Then waste plastics are put into the pyrolysis reactor manually or through a screw feeder/hydraulic feeder.

Start the combustion chamber to heat the rector. At 280°C to 400°C, waste plastics are transformed into oil gas through thermal decomposition. The heavy particles of the oil gas(mainly oil dregs) and dropped into the slag oil tank, while the light particles will rise and proceed to the next step.

The condenser system condenses the light particles of oil gas into liquid oil, that is, plastic fuel oil.


Oil Yield for Your Reference

Oil Yield of Different Waste Plastics

Application Scenarios of Plastic Fuel Oil

Plastic pyrolysis oil is primarily composed of carbon and hydrogen, similar to traditional petroleum fuels, and it possesses a high calorific value. Additionally, it typically has a lower sulfur content, which helps reduce atmospheric pollution. Therefore, it has become one of the green energy choices that can substitute traditional petroleum fuels. It can be used for electricity generation, heating, fueling chemical processes, and in certain transportation vehicles such as diesel engines.

Plastic Fuel Oil Applied in Power Plant

What Are The Other Outputs of Plastic to Fuel Machine?

carbon black

Carbon black

Carbon black is a black powder composed of carbon particles. It is prized for its pigmenting capacity, electrical conductivity, and reinforcement properties.
It can enhance pigments for deep color in inks, coatings, and paints. It can strengthen rubber for durability and performance. It can boost energy storage in battery electrodes.

steel wire

Steel wire

Steel wire is a versatile material made from stee. This wire is widely employed across various industries due to its exceptional tensile strength, corrosion resistance, and malleability. Common applications include fencing, construction, automotive manufacturing, and electrical wiring.

Component of Beston Plastic to Fuel Oil Machine

BLL-30 Continuous Plastic to Fuel Plant Side A

BLL-30 Continuous Plastic to Fuel Machine Side B

How Much Does It Cost to Start Waste Plastic to Fuel Project?

The cost to start a waste plastic pyrolysis to fuel project can vary significantly depending on several factors, including the scale of the project, location, equipment, regulatory requirements, and other considerations.

1. Plastic raw MateriaL cost

The cost of purchasing waste plastic is essential, as it is a necessary component for the project to proceed. This may also involve bearing the expenses for purchasing crushers and dryers. The specifics depend on the size and moisture content of your plastic raw materials.

2. Plastic to fuel machine cost

Pyrolysis equipment is also an integral part of the project. You can choose the right equipment for the right price according to your project size and capital budget. The starting prices for Beston’s batch-type, batch-type, semi-continuous, and continuous pyrolysis equipment are $45,000, $67,000, $97,800, and $688,900, respectively.

3. Labor and operating Costs

This includes the cost of labor for plant operation and maintenance, as well as ongoing expenses such as fuel, and maintenance.

4. Land cost

The cost of land and infrastructure can vary widely depending on the location of your project. Some areas may offer incentives or subsidies for environmentally friendly projects, while others may have higher land costs.

How to Ensure Success of Plastic to Fuel Project

1. Understand the program application requirements

You should Understand local regulations related to waste management, environmental permits, and any other relevant licenses. Compliance with environmental and safety regulations is crucial.

2. Get funds ready

Identify potential sources of funding, which may include grants, loans, investors, or government incentives. The initial capital requirement can be significant, so financial planning is crucial.

3. Select project location

Choose a suitable location for your project. Consider the source of plastic waste and the sales range for the fuel oil product.

4. Prepare a stable source of waste plastic

Find a reliable supplier of waste plastic and select suitable materials for pyrolysis as raw materials.

5. Find reliable suppliers of plastic oil machine

You can select a reliable equipment supplier by examining the equipment design principles, the qualifications of the equipment manufacturer, past successful cases, and the manufacturer’s after-sales service capabilities.

6. Identify your target customers for fuel sales

Identify potential customers for your fuel oil, such as industrial companies looking for alternative fuels. Develop a marketing and sales strategy to promote your product.

What Worries Can Plastic to Fuel Machine Alleviate for You?

Plastic Pollution in Ocean

Plastic pollution

Plastic waste poses a significant environmental problem, including the issue of marine plastic pollution. Plastic to fuel machines can help reduce the amount of plastic waste, thus mitigating plastic pollution.

Plastic Fuel Oil in Industry

Energy demand

Converting waste plastics into fuels such as fuel oil or natural gas can provide an additional source of energy production. This is beneficial for addressing energy demand issues, especially in the context of finite fossil fuel resources.

Landfill for Plastic Treatment

Waste management

Dealing with plastic waste is often costly and environmentally harmful. Plastic to fuel machines can transform this plastic waste into useful products, reducing the cost and environmental impact of waste management.

One-Stop Service Providing Comprehensive Plastic Solutions for You

Dedicated to providing comprehensive solutions to our customers, we offer a one-stop service to provide the utmost convenience. To achieve this goal, we have taken the following measures:

Integrated Services

We have integrated resources related to plastic refining, such as advanced distillation and purification technologies, and color and odor removal techniques. Therefore, customers no longer need separate distillation equipment suppliers or service providers; they can obtain a complete production line from us.

Customized Solutions

We design product solutions that are tailored to the specific needs of each customer. We can also upgrade specific configurations, such as the dust removal system, main furnace materials, and feeding systems, based on the customer’s specific requirements.

Round-the-Clock Support

Whether it’s on weekdays, weekends, or holidays, we provide round-the-clock support. Customers can contact us at any time, and we will respond within 24 hours.

After-sales installation and warranty

We provide installation, commissioning, and tracking services. The machine purchased from Beston has 1-year warranty service and supports third-party inspection.

Beston One-stop Service

Global Successful Experience of Cooperation

Since established in 2013, Beston Group has always adhered to a customer-centric philosophy, focusing on providing comprehensive solutions for waste management. Currently, our plastic to fuel machines have been successfully exported worldwide, achieving remarkable success in waste processing and sustainable energy. They have also brought significant economic benefits to our customers. We continuously strive for innovation to meet customer needs, aiming for a win-win situation for both the environment and the economy. We sincerely look forward to collaborating with you.

    Contact Us

    The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

    Please specify your requirement by referring to the following aspects:

    1- What kind of solution will meet your demand? (Key point)
    2- What kind of material and expected end product are you planning to have?
    3- When is the project supposed to be running? (Key info for A-Z project programming)
    4- Budget for machinery purchasing? (Key info for right model)
    5- Points that you really focus on. (Customized service from our project consultant)