Plastic to Oil Machine for Sale

Plastic waste can be seen everywhere in our daily life and it brings about serious pollution problems. But on the other hand, it is also a kind of precious potential resource and it is meaningful to dispose of waste plastics in an effective method. To grasp this great business opportunity, Beston has successfully developed a new-generation waste plastic to oil machine for sale now.

Plastic to Oil Machine
Plastic to Oil Machine

Do you know the waste plastic threat we face?

Let’s talk about plastic. Globally, 5 trillion disposable plastic bags are used every year, and these bags are produced using 60 million barrels of oil. When you consider the fact that a plastic bag can take 10-1000 years to degrade, you’ll realize that a significant amount of waste ends up in landfills or gets dumped into the oceans. What’s even worse is that these plastic bags don’t fully decompose; they break down in the sun into microplastics, which absorb toxins and pollute the environment.

Just the data on plastic bags is alarming, and when you think about plastic bottles, styrofoam packaging, and more, you’ll find that the threat posed by plastic is truly significant.

While the statistics may be concerning, our methods for recycling and processing plastic waste are also advancing. Pyrolysis has become an effective way to recycle plastic into fuel.

Waste Plastic Threat

What Can Plastic to Oil Machine Do?

Since plastic bags are made from petroleum, they can be transformed back into their original liquid oil form. A plastic to oil machine utilizes a high-temperature pyrolysis process, which involves converting compounds into smaller and simpler compounds at elevated temperatures. It can process various types of plastics such as polyethylene, polystyrene, and polypropylene.

Plastic to Oil Machine

Basic Parameter of Machine Turns Plastic into Oil

To meet different customers’ demand, we have designed three operating systems and six models of our plastic to oil conversion machine for sale. You can choose the machine according to the capacity as well as your budget. If you have any special requirement about the machine, we can also customize the machine for you. Contact us for more about the plant!

BLJ-3 Plastic to Oil Machine
BLJ-3
BLJ-6&10 Plastic to Oil Plant
BLJ-6&10
BLJ-16 Plastic to Oil Machine
BLJ-16
BLL-30 Plastic to Oil Plant
BLL-30
ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

Components of Plastic to Oil Machine

A plastic to oil machine consist of deeding system, pyrolyis reactor, cooing system, dedusting system, discharging. Taking a BLL-30 continuous machine as an example, the following image shows its components.

BLL-30 Continuous Plastic to Oil Plant - Side-A
Side-A
BLL-30 Continuous Plastic to Oil Machine - Side-B
Side-B

How Is Plastic Transformed into Oil by Pyrolysis?

Using a continuous process as an example:
1. Feeding: A screw feeder automatically conveys plastic waste into the reactor.
2. Heating: The combustion chamber is heated, waiting for the main furnace to reach the desired temperature.
3. Pyrolysis: The low-oxygen main furnace is heated to a high temperature. Between 300 and 400 degrees Celsius, the plastic is converted into oil vapor.
4. Condensation: The oil and gas enter a manifold and are subsequently liquefied into oil through a condensation system.
Flow Chart of BLL-30 Continuous Plastic to Oil Machine
Note: While the process diagram above uses oil sludge as its raw material, the process of converting plastic into oil also follows the same workflow.

Oil Yield of Different Waste Plastics

Oil Yield of Different Waste Plastics

Application of Plastic Pyrolysis Oil

Fuel Resource

Pyrolysis oil can be widely used as fuel to provide heat and electricity. It can reduce greenhouse gas emissions and dependence on non-renewable resources.

  • Renewable energy: Plastic pyrolysis oil can be directly used as a fuel for industrial boilers, furnaces, and diesel engines, replacing conventional fossil fuels. With further refining and processing, pyrolysis oil can be transformed into lubricating oils, non-standard diesel.
  • Electricity generation:Plastic pyrolysis oil can be used in power plants to generate electricity. Its combustion can be more environmentally friendly compared to coal or other fossil fuels.
Chemical Feedstock

Plastic pyrolysis oil serve as a substitute for petroleum-based raw materials in chemical manufacturing, such as resins, adhesives, and synthetic materials.

  • Asphalt production: The oil can be used as a binder in the production of asphalt and road construction, improving the performance and sustainability of asphalt mixtures.
  • Lubricating oil: With further refining and processing, pyrolysis oil can be transformed into lubricating oils.
  • Wax production: Plastic pyrolysis oil can be processed to produce waxes, which have applications in the cosmetics, candle, and pharmaceutical industries.

Unique Designs of Beston Plastic to Oil Machine

High-end Dedusting System of Tyre Pyrolysis Equipment
High-end dedusting system

Beston’s high-end dust removal system includes four stages of flue gas filtration. Inside the spray tower, the flue gas goes through four processes: water washing, spraying, ceramic ring adsorption, and activated carbon adsorption. This allowing it to meet the EU environmental emission standards.

Catalytic Tower
Catalyst system

Beston Group has developed an exclusive patent for gaseous-phase plastic catalytic pyrolysis technology. This technology, utilizing catalytic towers and specialized catalysts, effectively addresses the issue of paraffin wax oil production during plastic pyrolysis. This enhances the quality of the pyrolysis oil, and preventing wax oil blockages.For catalyst system, you can choose dual-tower or a single-tower configuration.

Pyrolysis Reactor of Tyre Pyrolysis Plant
Syn-gas recycling system

The plastic thermal cracking process generates some combustible but non-condensable gases, which we refer to as “syngas.” Our equipment is designed with a unique combustible gas recovery system that allows the combustible gas to be directly recycled into the combustion chamber for the thermal cracking reactor, significantly saving on fuel.

Vertical Condenser of Tyre Pyrolysis Machine
Verical condenser

On the one hand, the plastic to oil machine for sale is equipped with tubular condenser which has larger cooling area and better cooling effect.
The introduction of a tube-type oil condenser is a kind of equipment with the biggest cooling area and highest cooling efficiency of condensation, which is the key component of heat exchange with our high-end equipment configuration. Through this step, a large scale of light oil gas will be liquefied into fuel oil and then enter the oil tank. In the operation process, the water will not get in touch with the oil directly, which both contributes to protecting the environment and ensuring the purity of the oil.

Advantages of Beston Plastic to Oil Machine for Sale:

The waste plastic into oil machine has become more and more popular all over the world because it has been designed with various advantages:

1. Turning waste into wealth

The plastic into oil machine for sale has introduced the newest pyrolysis technology, which can convert waste plastic to oil, carbon black and a little combustible gas. All the final products are very useful and have wide applications. By investing in the plastic to oil machine, our customers can profit much from processing waste plastics; at the same time, it can also reduce waste plastic pollution as well as make contribution to the environment.

plastic to oil conversion machine

2. High oil output rate

On the one hand, the plastic to oil machine for sale is equipped with tubular condenser which has larger cooling area and better cooling effect. On the other hand, the catalyst we use is made of 24 kinds of chemicals, which can improve oil yield as well as guarantee the oil quality. With the two special methods, we can guarantee the average oil output rate as high as 55%.

3. Safe and environment friendly

The plastic to oil conversion machine is equipped with mature safety devices (alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system, fire fighting devices) and advanced dedusting system (dust chemical removing tank, ceramic ring filtering system and alkali sprayers), which will guarantee safety, energy saving and no pollution in the conversion of plastic waste to fuel oil process.

Matters Need Attention for Pyrolysis to oil Conversion

Refuse PET and PVC

The thermal decomposition of PET and PVC generates toxic gases that are harmful to human health and the environment. Furthermore, both of these materials have a low oil yield, making them unsuitable for pyrolysis.

Oil and gas yield

To get a high oil yield, please use relatively lower high temperatures and a slow heating rate. To maximize gas yield, please keep the reactor at a relatively higher temperatures and a faster heating rate.

Feeding requirements

For manual feeding or hydraulic feeding, plastic blocks less than 1.2m can be directly fed into BLJ-6, BLJ-10, and BLJ-16. BLJ-3 requires block sizes to be smaller than 0.6m. The screw feeding way requires plastic sizes ≤ 5cm, and moisture content ≤ 10%. Otherwise, it will seriously affect the pyrolysis reaction rate and the quality of the final products.

Mix handling of tires and plastics is not advisable

Plastic pyrolysis can lead to wax oil blockages, necessitating the use of catalytic tower systems as needed. Tire pyrolysis does not pose the same issue. Additionally, the carbon black produced from tire pyrolysis can be further processed and utilized, while plastic residue typically becomes general industrial solid waste. Mixing these materials for pyrolysis reduces the value of carbon black obtained from tire pyrolysis.

Perfect Service Guarantee – Why You Can Trust Beston Group

Pre-sales service

Technology consulting: Professional technical advisory team to provide free product consulting services.
Material test: Do raw material testing, and issue professional bilingual test report.
Project design: According to customer raw material design and production of professional technical solutions and processes.

On-sales service

Value-added technology service: According to customer raw material design and production of professional technical solutions and processes.
Product delivery notification service: Real-time reporting of product production, processing and delivery.

After-sales service

On-site installation guidance: Professional installation team on-site guidance installation, commissioning and training
After-sales technical consultation: Professional customer management team 24h online service, regular return visit mechanism, timely help customers to answer questions.
Product software upgrade service: Provide free control system software upgrade service

Join Us to Get Project Success

Beston Group has devodeted to the research and manufacturing of plastic to oil machine since 2013. Our machines have been exported all over the world, such as Croatia, Cyprus, Italy, South Africa, etc. If you want to know more about the plastic to oil machines, please contact us. We look forward to working with more people.

BLJ-6 Plastic to Oil Plant Installed in Hungary
BLJ-6 Plastic to Oil Plant Installed in Hungary
BLJ-16 Plastic Oil Machine Shipped to Ukraine
BLJ-16 Plastic Oil Machine Shipped to Ukraine
BLJ-16 Plastic to Oil Plant Shipped to Croatia
BLJ-16 Plastic to Oil Plant Shipped to Croatia
Ship BLJ-6 Plastic Oil Plant To Cyprus
Ship BLJ-6 Plastic Oil Plant to Cyprus
BLJ-16 Plastic Oil Plant Installed in Morocco
BLJ-16 Plastic Oil Plant Installed in Morocco
BLL-16 Plastic Oil Machine Shipped to Canada
BLL-16 Plastic Oil Machine Shipped to Canada

 

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