Plastic Pyrolysis Plant Design

Plastic Pyrolysis Plant Design

Beston plastic pyrolysis plant design is integral to converting waste plastic materials into pyrolysis oil, carbon black and hydrocarbon gas for reuse as fuels for steam, heating and electricity. It is mainly aimed at solving waste problem and creating new resources. The typical pyrolysis plant design mainly includes the following components:

Plastic Pyrolysis Plant Design

Plastic pyrolysis reactor design Pyrolysis reaction occurs here. Two types:

a. 360-degree rotating.

b. Stable and not rotary

Casing Special keep-warm device to protect the reactor and isolate the oil to get in touch with flue gas.
Manifold Separate light oil from heavy oil. Configured with auto over pressure alarming system and the emergency gas releasing pipe to ensure security.
Heavy oil tank Used to collect heavy oil from manifold. Equipped with auto heavy oil pumping.
Condenser Used to convert oil gas into liquid oil. Larger cooling area and better cooling effect can improve the oil yield greatly.
Oil storage tank Used to collect and purify extra unliquefied oil gas and guarantees they can be piped into furnace for heating. Energy-saving and burning without odor and dust.
Water seal Used for desulfurization and de-dusting of combustible gas, which can prevent the reactor from corrosion after burning.
De-dusting system Clean the emission to meet the local environmental protection standard. Three layers to guarantee no-pollution in production process.
Cooling tower Provide the recycling cooling water for the whole plastic pyrolysis process.
continuous pyrolysis plant design
Continuous Pyrolysis Plant Design

Characteristics of Beston Plastic Pyrolysis Plant Design:

1. The plant is designed into six models (capacities range from 6t/d to 24t/d) and three operating systems (batch, semi-continuous, fully continuous pyrolysis plant design) available for your choice. If you want larger capacity or want to increase or decrease the devices of the plant, we can also customize the plant for you according to your demand.

Item Details
Model BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 6T 8T-10T 15-20T 20-24T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 30*10*8m 30*10*8m 40*10*8m 45*25*10m
Operating Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling
Life span 5-8 Years

2. The plant can not only deal with waste plastics, but also can dispose many other waste materials, such as tires, rubber, medical waste, oil sludge, biomass, and so on.

3. As the first pyrolysis plant manufacturer utilized PLC to operate the working process, Beston Group provides different level systems for achieving distinctive intelligent operation.

plastic pyrolysis reactor design
Plastic Pyrolysis Reactor Design

4. No matter which model or operating system you choose, we can guarantee the waste plastic pyrolysis plant design is safe, energy-saving, zero emission, pollution-free, environmental protection, high efficiency, high yield, durable… We also provide excellent pre-sale service and after-sale service for the customers all over the world.

5. All the plastic pyrolysis plants for sale have passed CE, ISO, SGS and many other certificates.

Due to the mature and advanced waste plastic pyrolysis equipment design, the plants have been exported to more than twenty countries and have been received high praise from our customers. Contact us for more about Beston waste plastic recycling plant design now!

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