With the development of world automobile industry and transportation industry, a large number of waste tires are discarded every year, which leads to serious environment pollution. But on the other hand, waste tyre is a potential resource which can bring profits for people if disposed properly. Based on this idea, Beston Machinery has developed the rubber powder production line, which aims at disposing waste tyres and waste rubber in a green and profitable way.
Applications of Beston tyre/rubber powder production line:
The entire rubber powder production machine can effectively crush the whole tyres into small rubber granules with the size of 30 to 200 mesh. And the rubber powder from waste tyres can be reprocessed to widely used in many fields.
1. Through desulfurization process, the rubber powder will be reclaimed as rubber production sheet material, which can be used in the manufacture of machine pads, roadbed mat, cushion, various washers, fenderboard, sound-absorbing materials, etc.
2. The rubber granules can be used to make color elastic floor tile laid in the sports ground to guarantee safety of elderly and kids. It has these advantages: prevent slippery, achieve shock absorption, wear-resistant, sound insulation, heat insulation, water resistant with none toxic and long service life.
3. The rubber powder can be reprocessed to use in modified asphalt pavement.
4. It also can be used to build plastic sports venues, runway and artificial turf.
5. It can be used to make all kinds of soles.
The complete tyre powder production line involves these machines:
1. Steel Wire Remover
The single hook wire remover machine for hydraulic tyres is used to draw the steel wire from tyres bead completely in one-time, which aims at facilitating the next steps of cutting and shredding.
The main parts of the machine include: oil pump motor, retractor, cross board, frame, cylinder, hydraulic station, control handle, guide wheel, etc.
| Model | 1200 |
| Capacity | 30-60 strips/h |
| Size of waste tyre | ≤ Ø1200 mm |
| Power | 7.5kw |
| Operating pressure | 15T |
| Cylinder stroke | 1300mm |
| Weight | 16.T |
| Physical dimension | 3150*750*1400mm |
2. Jaw Type Tyre Cutting Machine
This machine can be only used to cut the whole tyre whose diameter is larger than 1200mm. If the tyre’s diameter is less than 1200mm, it doesn’t need this step.
The main parts of the machine include: motor, moving head, head, frame, cylinder, hydraulic station, control box, etc.
| Model | J-3000 |
| Capacity | 60 strips/h |
| Size of waste tyre | ≤ Ø3000 mm |
| Power | 18.5KW |
| Operating pressure | 380T |
| Weight | 25T |
3. Comprehensive Tyre Shredder
The comprehensive tire shredder is mainly used to shred the whole tyre. (The size of the tyre is smaller than 1200 mm. Besides, tyre bead has been removed and the steel in the tyre bead has been also removed) into rubber blocks of 50 mm. It usually can be used as pre-treatment equipment of tyre pyrolysis plant or rubber pyrolysis plant. So it is quite important for the rubber powder production line.
The main parts of the machine include: tire hoist, power system, knife set for shredding, as well as screening.
We have two models of the shredder for sale:
| Model | 900 | 1200 |
| Capacity | 2t/h | 4t/h |
| Size of waste tyre | ≤ Ø900 mm | ≤ Ø1200 mm |
| Product specifications | 50*50mm | 50*50mm |
| Power | 20*2+1.5+0.5kw | 45*2+1.5+1.5kw |
| Physical dimension | 2000*2500*2800mm | 4000*3400*3700mm |
| Weight | 6.8T | 18T |
4. Belt Conveyor
Belt conveyor is utilized to convey the whole tire and rubber blocks.
The main parts include: motor, speed reducer, conveyor belt, roller, rack, back plate, as well as trundle, etc.
| Model | D-13000 |
| Capacity | 0.1-10t/h (Adjustable) |
| Conveying length | 4-10m |
| Conveying height | 1-5m |
| Conveying width | 500-1300mm |
| Conveying speed | 10-30m/min |
| Power | 1.1-3KW |
| Weight | 1.6T |
5. Coarse Crusher
Having been crushed into rubber blocks of 50mm by the shredder, the tyres are conveyed to the coarse crusher by the belt conveyor. The coarse tire crusher can crush the rubber blocks into small size of 2-15mm.
| Model | CS-1000 |
| Capacity | 800-1600kg/h |
| Feeding size of rubber | 50*50mm |
| Size of products | 2-15mm |
| Power | 37KW |
| Physical dimension | 2000*1800*2500mm |
| Weight | 2T |
6. Fine Crusher
The fine crusher can mill the rubber blocks into 2-3mm small particles.
| Model | XS-300 |
| Capacity | 1.5-2.5t/h |
| Feeding size of rubber | ≤20mm |
| Size of products | 2-3mm |
| Power | 30KW |
| Physical dimension | 1400*1100*1900mm |
| Weight | 2T |
7. Screw Conveyor
The conveying equipment can connect each machine if required; it also can separate rubber powder from rubber granules.
The main parts include: motor, speed reducer, conveying pipe, screw shaft, hopper, rack, inspection window, separator, rotary valve, as well as discharge hole, etc.
| Model | LS-70 |
| Capacity | 0.5-1.5t/h (Adjustable) |
| Conveying length | 3-8m |
| Speed | 60m/min |
| Power | 1.1-3KW |
| Weight | 0.8T |
8. Coarse Fiber Separator
The equipment with high performance can separate rubber granules from fiber. It is efficient to improve purity of granules.
Main parts include: exhaust inlet, air register, flexible pipe, draught fan, rack, cyclone separator, etc.
| Model | CXF-70 |
| Capacity | 0.4-1t/h |
| Raw material | Rubber granules, fiber |
| Efficiency | ≥96% |
| Power | 7.5KW |
| Quantity of exhaust inlet | 2 |
| Weight | 1.5T |
9. Rubber Powder Classifier
The classifier can separate rubber powder into light powder and heavy powder when the powder is high-speed boiled in negative pressure condition.
Main parts include: variable-frequency motor, V-type belt wheel, feed pipe, bearig block, rotor, large fan blade, small fan blade, adjusting plate, lining plate, lock valve, etc.
| Model | FJ-1000 |
| Capacity | 0.3-0.8t/h |
| Speed of main shaft | 15-1200r/min |
| Granularity | 15-150mesh |
| Power | 7.5+1.1KW |
| Efficiency | 98% |
| Weight | 1.3T |
10. Rubber Vibrating Magnetic Separator
This device is utilized for screening of rubber granules.
Main parts include: motor, rack, screen frame, spring, discharge opening, etc.
| Model | CS-1000 |
| Capacity | 0.5-1t/h |
| Speed of main shaft | 300-1200r/min |
| Granularity | 10-150mesh |
| Power | 0.55 KW |
| Efficiency of iron removal | 99% |
| Height | 100-200mm |
| Weight | 1.3T |
Advantages of Beston tyre powder machine:
1. The whole rubber powder production line is free of odor, waste water and residue, which makes the whole line green and environment-friendly.
2. It’s combined with advanced technologies both at home and abroad. It has obtained a dozen patents.
3. The rubber recycling plant is controlled by automatic PLC, which makes the production process easy-operation and high-efficiency. It also save manpower and cost.
4. It is equipped with special grinding wheels, which can produce 30-200 mesh rubber powder.