Small Scale Plastic Pyrolysis Plant

Small-scale plastic pyrolysis machine is one of the favorite models for investors in the plastic recycling industry. It can effectively turn waste plastic into fuel oil, carbon black. It is also applicable for processing scrap tyres and oil sludge. Moreover, it features high-quality manufacturing, operational safety, and environmentally friendly emissions. This machine is widely exported worldwide and has garnered high customer praise for its effectiveness in recycling plastic/tire/oil sludge pyrolysis. See more details below!

Small Scale Plastic Pyrolysis Plant.

Technical Parameters of Small Pyrolysis Machine for Sale

As for small plastic pyrolysis machine, Beston Group offers two designs for you to choose from. Both options are engineered to deliver reliable performance, cost-effective operation, and environmentally friendly waste recycling solutions. Whether you prioritize mobility or batch processing efficiency, there’s a machine to meet your requirements. Welcome to contact us!

BLJ-3 Small Scale Plastic Pyrolysis Plant

BLJ-3 Mobile Pyrolysis Plant
  • a skid-mounted mini pyrolysis machine that is easy to transport and move.
  • Easy for installation (90% is done in the factory).

BLJ-6 Small Scale Plastic Pyrolysis Plant

BLJ-6/10 Batch Pyrolysis Plant
  • Available in two models, catering to varying throughput needs.
  • Allow for efficient handling of plastic waste in controlled batches.
ModelBLJ-3BLJ-6BLJ-10
Capacity1-3t/d4-6t/d8-10t/d
Working ProcessBatchBatchBatch
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mm
Reactor MaterialQ345RQ345RQ345R
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m
Power16.65kw37.85kw44.3kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ
Noise (dB)≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2

Core Component Design – Small Pyrolysis Reactor

The reactor is the core component of a small scale pyrolysis unit. The whole reactor system consists of several key parts: a driving device, base, reactor, and casing. Below is a detailed overview of each component:

Drive Device of Small Pyrolysis Reactor

Drive Device
  • Components: A driving motor, a reducer, and a spring base.
  • Function: Provides the necessary mechanical power to rotate the reactor, facilitating uniform heat distribution and efficient pyrolysis process.

 

Base of Small Plastic Pyrolysis Machine

Base
  • Materials: Typically constructed from high-strength materials to withstand high temperatures and heavy loads.
  • Function: Engineered as a place where fuel burns and provides supporting and fixing the main furnace.

Small Pyrolysis Reactor

Reactor
  • Material: Made from Q345R steel, known for its excellent high-temperature strength and resistance to corrosion.
  • Function: A core component where the pyrolysis process takes place and oil and gas is produced.

 

Casing of Small Pyrolysis Reactor

Casing
  • Material: High-quality insulating materials to minimize heat loss and ensure energy efficiency.
  • Function: Keep warm, and reduce the heat loss and fuel consumption in the heating process.

Key Advantages of Using a Small Plastic Pyrolysis Machine

Advanced technology

  • Innovative catalytic pyrolysis technology is adopted to recycle waste plastics. This solves the problem of wax oil clogging pipes. This reduces the sulfur content and density of pyrolysis oil and improves its flavor and color. This also reduces the number and cost of downtime for maintenance and cleaning of the machine.
  • An auxiliary distillation scheme can be attached to the small pyrolysis machine. It can further improve the quality of plastic pyrolysis oil.

Mature machine design & manufacturing

  • The small plastic to oil machine for sale is designed with multiple safety assurance (alarm for over temperature and pressure, auto pressure releasing system,  fire fighting device, etc.) and advanced dedusting system (dust chemical removing tank, ceramic ring filtering system, and alkali sprayers). This makes the plastic pyrolysis oil process safe and pollution-free.
  • The machine manufacturing process follows strict standard quality control procedures. It has passed ISO9001, ISO14001, and CE certificates.

Suitable for multiple materials recycling

The machine can process not only waste plastics but oil sludge, scrap tires and rubber. Raw materials can be tested to consider whether it is suitable for pyrolysis as long as having material samples.

Affordable cost

Small pyrolysis plant is generally more affordable compared to larger industrial-scale plants. This makes it more accessible to small businesses, or individuals interested in on-site waste management or small-scale production of pyrolysis oil.

Project Site of Small Plastic Pyrolysis Machine

End Products and Their Value from Small Plastic Pyrolysis

The machine can effectively turn plastic into fuel oil and other byproducts. These are useful resources and sold well in the market, which will surely bring benefits for customers.

Pyrolysis oil

  • Can be sold directly, and widely used as fuel in ceramic factories, cement factories, steel factories, etc.
  • Can be distilled to get heavy oil directly and then used in a heavy oil generator set for power generation.
  • Can be refined to be non-standard diesel.

Solid residues

  • Can be pressed into briquettes and used as fuel.
  • Can be used to produce rubber pads, rubber belts, soles, etc.
  • Can be further reprocessed to be of higher quality, and used as a fortifier and filler of the plastic and rubber industry or as a color master batch.

Combustible gas

  • Be recycled to the furnace for heating the reactor.
Plastic Pyrolysis Oil from Small Pyrolysis Unit
Plastic Pyrolysis Oil
Solid Residues from Small-scale Pyrolysis Plant
Solid Residues
Combustible Gas from Small Pyrolysis Machine
Combustible Gas

How Small Plastic Pyrolysis Machine Produces Valuable Products

  1. The feeder or manual work feeds plastic wastes into the pyrolysis reactor.
  2. The oil gas will be generated as the interior temperature of the pyrolysis reactor gets to 280-350℃ temperature after heating.
  3. The oil gas enters into the manifold, heavy particles of the oil gas will be liquefied into heavy oil and dropped into the heavy oil tank; the light oil gas will be liquefied into fuel oil by the condenser and reserved in the fuel oil tank. The remaining non-condensable gas will be desulfurated and cleansed in the hydro seal and then recycled in the burning room as the heating source.
  4. The smoke generated in the pyrolysis process will be cooled down in the flue condenser at first. After that, it will go to the de-dust system for water washing, spraying, and cleaning. Finally, it will be discharged safely, meeting the required emission standards.

Cost Breakdown: Setting Up a Small Plastic Pyrolysis Project

The starting price is as low as $45,000 for the BLJ-3 mini pyrolysis machine. For a detailed small plastic pyrolysis plant cost, please directly contact Beston Group and leave your project information! Actually, the cost of setting up a small pyrolysis project can vary depending on several factors.

  • Raw material cost: refers to the raw materials you will process, such as waste plastics
  • Machine acquisition cost: includes small pyrolysis reactor price and related configuration cost. It is influenced by the size and capacity of the machine, the technology and features it incorporates, the quality of materials used in its construction, and the machine manufacturer or supplier.
  • Additional cost: the cost associated with small pyrolysis machine transportation installation, maintenance, and operational expenses.
  • Project operation cost: subsequent worker labor cost, water and electricity cost, etc.

Small Plastic Pyrolysis Project Cost

Profitability Analysis: Estimating Returns from A Small Plastic Pyrolysis Plant

  • ♻️ Project: BLJ-3 small plastic pyrolysis machine in the USA
  • 💸 Fixed investment costs to bear: $91,821.25
  • 💰 Annual income: $74,092.93
  • ⏳ Payback period: 1.24 year
Return on Investment of BLJ-3 waste plastic pyrolysis project in the USA
Project nameBLJ-3 waste plastic pyrolysis plant
IntroductionAccording to the market data of USA, the estimated ROI report, the various expenses are as follows:
ItemDetailsUnitUnit price/USDQuantityAmount/USDTotal amountRemark
Fixed Investment CostEquipmentBLJ-3Set47375.001.0047375.00
TransportationFrom China to USASet12700.001.0012700.00
From Sea Port to SiteSet0.001.000.00
Customs tax15%Set7106.251.007106.25
InstallationBeston technician's salaryDay350.0015.005250.00
Round -trip airticketsEa3820.002.007640.00
VisaEa750.001.00750.00
Local welderDay160.0015.002400.002 welders are needed
Local plumberDay160.0010.001600.00
Local laborDay160.0015.002400.00
Crane forkliftDay160.0010.001600.00
MaterialsInstallation materials readySet3000.001.003000.00Foundation, pipe, etc.
LicenseEa0.001.000.00Environmental, firefighting, etc.
Workshop1000.00100.000.00
US$91,821.25
Operating CostRaw materialsWaste plasticTon0.001.000.00
Water/22.501.0022.50
Electricity/KWH0.13256.0032.3822hours
FuelFuel oilLiter0.00120.000.00Fuel oil produced by own plant
Labor/People160.004.00640.00
Maintenance/Day20.001.0020.00
Depreciation8 yearsDay19.741.0019.74
Tax0%0.00
US$734.62
End Products PricePlastic oil70%Ton11900.7833.0070% of input
Carbon black30%Ton1620.348.6030% of input
SubsidyTon1001100.00
US$981.60
Daily IncomeUS$246.98
Monthly IncomeWorking dayDay25US$6,174.41
Yearly IncomeWorking dayDay300US$74,092.93

Global Plastic Pyrolysis Recycling Cases for Reference

Get in Touch with Us for More Information

For more information about setting up a small scale plastic pyrolysis plant and starting your waste recycling project, please contact Beston Group. Our team is committed to promoting recycling and fostering a green future. We look forward to partnering with you to create a more sustainable and environmentally friendly world. Welcome to subscribe to our channel on YouTube/Facebook/LinkedIn!

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