Tyre to Fuel Recycling Plant

Tyre to fuel recycling plant refers to investors would get valuable fuel oil, carbon black, steel wire and combustible gas from scrap tyres with the machine. The end products from pyrolysis process have their usage and economic value. Are you interested? We have listed them as follows:

Tire to Fuel Plant
Tire to Fuel Plant
Pyrolysis Oil • can be sold directly.
• Reprocessed into diesel and gasoline by waste oil distillation machine.
• can be used as industrial fuel materials for burning.
Carbon Black • can be sold directly.
• Reprocessed into high quality carbon by the carbon black processing plant.
• make carbon brick by briquetting equipment.
Steel Wire • can be reprocessed or used to make steel and iron rod.
Combustible Gas • can be recycled as fuel to heat the reactor

Successful Cases of Waste Tyre to Fuel Oil Plant

Beston pyrolysis plants have been installed in Philippines, United Kingdom, South Africa, Hungary, Indonesia, Romania, Korea, Turkey, Dominica, Nigeria, Jordan, Netherlands, Brazil, etc. Here, you can see the pictures from customers’ sites:

Rubber Pyrolysis Plant Installed In Korea
Rubber Pyrolysis Plant Installed In Korea
Pyrolysis Reactor To Uganda
Pyrolysis Reactor To Uganda

Beston Machinery has BLJ-06, BLJ-10, BLJ-16, BLL-20 tyres to fuel plants for sale, if you are interested, contact us now!

Item Details
Model BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 6T 8T-10T 15-20T 20-24T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 30*10*8m 30*10*8m 40*10*8m 45*25*10m
Operating Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling
Life span 5-8 Years

Advantages of Newest Tyre to Fuel Pyrolysis Plant:

1. Fully enclosed continuous feeding and discharging systems: the production efficiency is three times of the traditional batch rotary pyrolysis equipment.

2. Matching decompression device (pyrolysis oil distillation plant): can greatly improve the added value of the oil by deep processing oil.

3. The entire waste tyre to fuel recycling plant is operated in a smoke-free and tasteless environment, with excellent safety and environmental protection.

4. Efficient gas heating system: in the process of pyrolysis of waste tyre pyrolysis equipment, when the gas is heated up to 150 ℃, it will produce a lot of gases that can’t be liquefied under normal temperature and pressure – methane to butane. The gases will generate a lot of heat energy after fully burnt in the specially designed combustion nozzle, which can greatly save energy.

5. Advanced and newest pyrolysis technology and oil collection system: the resulting fuel oil has advantages of high quality and high oil yield.

Tyre to Fuel Recycling Plant

Production Process of Beston Environmental Tyre to Fuel Recycling Plant:

The tire to fuel plant adopts advanced pyrolysis technology, so it is also called waste tyre pyrolysis equipment. Here are processes of tyre pyrolysis to fuel process:

  • Waste tyres are fed into reactor by automatic feeder through the conveyor belt;
  • Start the stirring to stir and ignite the combustion chamber to heat the reactor;
  • Under the action of catalyst, the tyres are cracked into mixed hydrocarbon steam when the temperature is about 380℃ in the reactor;
  • The steam entered the distribution box through the pipeline, and the light oil and heavy oil are separated and sent to the different condenser tube to condensate;
  • The temperature of the end products after condensation drops to 40℃ or less, and then we can obtain gaseous and liquid mixture oil (tyre oil), stored in different storage tanks.
Tyre Recycling Into Fuel Oil
Tyre Recycling Into Fuel Oil

The non-condensed hydrocarbon gas in the oil storage tank is recovered through the exhaust gas recovery tank and exhaust gas purification tank; a part of lighter hydrocarbon gas form fluid or solid oil residue to be stored in the bottom of exhaust gas recovery and purification tank, and finally discharged and collected; a part of heavier hydrocarbon exhaust gas is sent into pyrolysis reactor by gas pipeline and heated by environmental protection gas burner. This way can greatly save fuel materials.

As fuel material, the gas is non-degradable methane to butane type of waste gas; it is drawn out by the fan; purified by the two magnetic rings and spray cleaning system; then discharged.

The smoke that has been burnt by the gas burner is drove to the magnetic ring and spray dust removal system for dust removal by the included draft fan. The dust generated by the included draft fan works quickly into the dust chamber base; the dust inside the base washes the aqueous solution that contains 15% calcium hydroxide to form water mist; at this time, the proportion of moisture absorption increases, and the dust drops automatically; the aqueous solution that contains 15% calcium hydroxide will neutralize the acidity (such as SO2) of the dust, so that the dust inside the main body of water vapor remains neutral. The dust that is secondary removed by the magnetic dust inside the main body continues rising and then removed by the chimney multi-stage spray; finally it is discharged into the atmosphere after three purification.

tyre to fuel
Tyre to fuel

Beston Commitment

Beston has perfect after-sales service, which completely solve the customers’ worries:

One year’s warranty period;

Life-long maintenance;

Customize service;

Installation service;

Training workers’ service

Waste tire to fuel machine of Beston Machinery is worthy of your investing. Choosing a reliable manufacture can help you to reduce a lot of investment cost and burden. We are waiting for your consultation.

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