Tyre pyrolysis plant project report is helpful for potential investors exploring opportunities in waste tyre recycling industry. This report analyzes market prospects, technical feasibility, economic benefits, and environmental impact associated with the project. It will empower investors to make informed decisions regarding this eco-friendly solution to the growing challenge of waste tire management. Please read on tyre oil plant project report.
Introduction of Waste Tyres – Black Pollution
Every year, 1 billion tires reach the end of their useful life, yet a staggering 60% of them go unrecycled. This leads to various environmental and health issues. So proper management of waste tires is crucial. We hope this waste tyre pyrolysis plant project report can guide you in waste tire recycling business.
Limitations Analysis of Waste Tyres Recycling Solution
Mechanical processes shred waste tires into rubber granules or powder. Manufacturers can then use the rubber powder in asphalt for road surfaces or in manufacturing new rubber products. But this recycling way has such limitations:
- It involves high machining cost and high energy consumption.
- It does not fully recycle the materials in the tire, such as steel wire and part of the rubber.
- Recycled rubber powder has a limited market demand.
Tire-derived fuel (TDF) consists of shredded scrap tires. Tires can be mixed with other fuels and burned to produce energy in specially designed emissions-controlled facilities. TDF can be used in high-temperature industrial applications such as cement kilns and paper mills. But this recycling way has such limitations:
- Burning tires can release pollutants and toxic chemicals (SO₂, NOₓ, PM, VOCs) into the air, soil, and water.
- It needs a large investment in specialized facilities.
Introduction Tyre Pyrolysis Technology Solution
Tyre pyrolysis is an innovative recycling technology that involves the thermal decomposition of waste tyres in a low-oxygen environment. This process converts end-of-life tyres into valuable by-products: pyrolysis oil, carbon black, steel wire, and syngas. This solution 100% uncovers the resource value of end-of-life tyres, significantly reducing resource wastage. Moreover, the process produces minimal emissions, aligning with sustainable development goals.
General Process Overview
- Feeding: Input waste tyres into pyrolysis reactor.
- Pyrolysis: Under anoxic conditions, heat tires to 280-350°C, breaking down into oil gas, carbon black, steel wire.
- Product Separation: Separate oil gas through condensation; cool down and collect carbon black.
- Waste Gas Treatment: Treat waste gases to meet environmental emission standards.
Market Feasibility Analysis of Tyre Pyrolysis Plant Project Report
With the increasing number of automobiles, the quantity of scrap tires continues to rise(1 billion a year). This creates a substantial market for scrap tire processing.
Industrial production has a great demand for fuel oil and carbon black. (e.g. pyrolysis oil market exceeded $3 billion in 2022, indicating broad market potential.)
Governments worldwide have implemented policies and regulations to encourage scrap tire recycling, providing policy support and subsidies.
Stringent environmental regulations drive enterprises to adopt eco-friendly technologies. Pyrolysis technology can meet these environmental requirements.
Economic Benefit Analysis of Tyre Pyrolysis Plant Project Report
The economic analysis of waste tyre pyrolysis oil plant project report highlights its various cost accounting and profitability. The details are as follows:
Investment Costs
- Machine Costs: This includes the purchase, transportation, installation, and maintenance costs of tyre pyrolysis plant.
- Operation Costs: This encompasses tyre raw material cost, site expenses, labor, water, energy, and other operational expenditures.
Source of Profit
Income comes from the sale of pyrolysis oil, carbon black, and steel wire. They have wide uses. Reference as follows:
- Pyrolysis oil: be fractionated to produce non-standard diesel for direct power generation; be sent to refinery for refining and blending to obtain standard gasoline or diesel.
- Carbon black: be further processed to obtain high-quality carbon black for rubber applications, particularly rubber carbon black that meets the N330 index.
- Steel wire: be reprocessed or used to make steel and iron rods.
| Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe | |||||||
|---|---|---|---|---|---|---|---|
| Introduction | According to the market data of Europe, the estimated ROI report, the various expenses are as follows: | ||||||
| Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Remark |
| Equipment | BLJ-16 | Set | 89000 | 1 | 89000 | ||
| Transportation | Seafreight | Set | 64600 | 1 | 64600 | ||
| From Port to Site | Set | 5800 | 1 | 5800 | |||
| Customs Tax | 0.15 | Set | 13350 | 1 | 13350 | ||
| Installation | Beston technician's salary | Day | 350 | 50 | 17500 | ||
| Round-trip aritickets | Ea | 3820 | 2 | 1640 | |||
| Visa | Ea | 750 | 1 | 750 | |||
| Local welder | Day | 120 | 100 | 12000 | 2 welders are needed | ||
| Local plumber | Day | 120 | 20 | 2400 | |||
| Local labor | Day | 108 | 50 | 5400 | |||
| Crane forklift | Day | 160 | 30 | 4800 | |||
| Materials | Installation materials ready | Set | 5200 | 1 | 5200 | Foundation, pipe, etc. | |
| Licenses | / | Ea | 2000 | 1 | 2000 | Environmental, firefighting, etc. | |
| Workshop | 500 | ㎡ | 380 | 500 | 190000 | ||
| Total Amount | $452440.00 | ||||||
| Operating Cost | Raw Materials | Waste tyre | Ton | 0 | 12 | 0 | |
| Water | / | m³ | 0.39 | 3 | 1.17 | ||
| Electricity | / | KWH | 0.2 | 864 | 172.8 | ||
| Fuel | Natural gas | Liter | 0.77 | 240 | 184.8 | ||
| Labor | / | People | 72 | 4 | 288 | ||
| Maintenance | / | Day | 85 | 1 | 85 | ||
| Depreciation | 8 years | Day | 175.18 | 1 | 175.18 | ||
| Tax | 5% | 0 | |||||
| Total Amount | $906.95 | ||||||
| End Products Price | Tyre oil | 45% | Ton | 5.4 | 433 | 2338.2 | 45% of input |
| Steel Wire | 15% | Ton | 1.8 | 216 | 388.8 | 15% of input | |
| Carbon black | 3% | Ton | 3.6 | 162 | 583.2 | 30% of input | |
| Subsidy | Ton | 100 | 12 | 1200 | |||
| Total Amount | $4510.2 | ||||||
| Daily Income | $3603.25 | ||||||
| Monthly Income | Working day | Day | 25 | $90081.17 | |||
| Yearly Income | Working day | Day | 300 | $1080974 | |||
Environmental Impact Assessment of Tyre Pyrolysis Plant Project Report
Obtaining EIA approval is one key to establishing a tyre recycling pyrolysis project. Beston tyre pyrolysis plant, certified with ISO 14001, meets stringent environmental standards. If you are considering this investment, EIA assessment will not be a barrier. Here’s how Beston plant satisfies key EIA considerations:
Exhaust Gas Emission
Multiple dedusting treatments (washing, water spray, ceramic ring adsorption, and activated carbon adsorption) make exhaust gas emissions meet stringent EU environmental standards. This effectively reduces the release of harmful substances, contributing to cleaner air quality.
Waste Residue Treatment
During tyre pyrolysis process, oil residues are effectively managed. These residues can either be added to the combustion chamber for burning or mixed back into the raw materials for re-pyrolysis. This closed-loop approach ensures that minimal waste, and resource utilization.
Wastewater Disposal
Beston tyre pyrolysis plant realizes cooling water reuse, which conserving water resources. It employs three-stage sedimentation to ensure discharged water meets required standards, thereby preventing water pollution.
How to Implement Tyre Recycling Pyrolysis Plant Project?
Implementing a tyre recycling pyrolysis plant requires a systematic and professional approach. Detailed steps to promote project’s success and sustainability as follows:
Evaluation Conclusion of Tyre Pyrolysis Project Report
Tire recycling pyrolysis plant project offers significant economic and social benefits, with promising market prospects. The technology is feasible, mature, and aligns with environmental policy requirements. This is a promising investment opportunity. Welcome contact Beston Group for more information on tyre pyrolysis plant project report. Follow us on YouTube for updates!