Waste plastic pyrolysis plant is a kind of machine that can dispose of waste plastic into pyrolysis oil. As we all know, waste plastic makes up around 30% of all rubbish collected. This includes plastic bottles, containers, plastic wrap, packaging, electronic goods, car body parts, etc. Because plastic is slow to degrade, this kind of waste is becoming a serious problem. So, solving plastic pollution has become an imminent thing and is the primary task for the world. The best method to dispose of the waste is to turn waste into wealth and recycle the resources. Therefore, plastic pyrolysis plant is a good choice for recycling waste plastic.
Featured Benefits of Beston Waste Plastic Pyrolysis Plant
1. Multiple Choices
In order to satisfy different customers’ demands, we have designed six models (BLJ-06, BLJ-10, BLJ-16, BLL-30) and three operating pyrolysis systems (batch, semi-continuous, and fully continuous waste plastic recycling plant) available for your choice. Moreover, we can also customize the plastic pyrolysis equipment and increase or decrease the device according to your requirement.
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q245R | Q245R | Q245R | Q245R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | |||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 |
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2. Safe, Energy-saving and Environment-friendly
Firstly, the plastic waste pyrolysis plant is equipped with a safety device and advanced dedusting system, which will guarantee safety and no pollution in the production.
Secondly, in the plastic to fuel conversion process, there is little combustible gas production. The gas can be recycled to heat the reactor as fuel, which will save energy for the whole working process.
Thirdly, in the dedusting system, three steps are used to dedust the hot smoke from the reactor, so more than 95% of the dust would be removed. The released gas is pollution-free and can be discharged into the air directly.
3. High Oil Output Yield
We have special methods to improve the oil yield efficiency of plastic pyrolysis plants. Firstly, compared with the general condensers, our new-type tubular condenser has the features of a larger cooling area and better cooling effect, which can further ensure and improve the oil yield efficiency. Secondly, we can provide you with a special catalyst, which can not only improve the flavor and color of the oil, but also accelerate the reaction speed. Thus, waste plastic to fuel conversion plant can increase the average oil output by 5%.
Rich Exporting Experience of Beston Waste Pyrolysis Plant
For more than 9+ years’ research, Beston waste plastic pyrolysis plant has won a great reputation in the international market. As professional one of plastic pyrolysis plant manufacturers, our pyrolysis machines have been exported to many countries, such as the United Kingdom, South Africa, Hungary, Indonesia, Romania, Korea, Turkey, Dominica, Nigeria, Jordan, Netherlands, Brazil, etc. All of these successful cases have proved the excellent prospect of the waste plastic pyrolysis project.
Working Process Video of Plastic Pyrolysis Plant in Dominica
Operation Flows of Waste Plastic Pyrolysis Machine
1. Pre-treatment: generally, if necessary, the plastic pyrolysis plant for sale is equipped with dryer device or crushing machine, which are used to remove the moisture of waste plastic to ensure the quality of final products and crush the large plastic products into small pieces to improve the working efficiency.
2. Feeding: Beston waste plastic pyrolysis unit has introduced the screw conveyor to pour plastic waste into reactor; in the conveying process, the feeding system can control the speed of conveyor; we also have air seal machinery that can avoid air entering reactor and guarantee the safety of the whole plastic pyrolysis process.
3. High temperature heating: the machine has used indirect heating system, so the fire will not contract with the reactor directly; the waste plastics will begin pyrolysis reaction with the increasing of temperature, and when it reaches the related temperature, the waste plastic will be converted into oil gas which contains heavy oil and light oil; the heavy oil will be collected by the sludge oil tank; the light oil will raise and enters the next step. In the whole process, it mainly used the conductivity of hot air to heat the reactor, which can extend the service life of reactor, and on the other view, it is contribute to saving large cost.
4. Cooling: it is used to condenser the light oil gas into liquid oil. The condenser system is an important part of the waste plastic pyrolysis system, which can fully cool the oil gas to increase the oil yield.
5. Dedusting: it is also an outstanding characteristic of Beston pyrolysis plant of plastic. Our decusting system has four filters to thoroughly purity the tail gas. By this method, our machines can realize the green production with zero pollution. So its environmental protection effect is also obvious.
6. Discharging: Beston pyrolysis equipment has applied the screw conveyor to connect with the bottom of reactor, and the there is a recycling cooling system in the outside of reactor to decrease the temperature of carbon black, which can make sure the operation safety and personal safety of workers.
In the End
Waste plastic pyrolysis plant takes advantage of advanced pyrolysis technology, which can effectively convert plastic to oil through high temperature heating with the special catalyst. After a series of reactions, we can get fuel oil and carbon black, both of which have a wide range of applications. The plastic pyrolysis oil can be used as industrial fuel materials for burning, or further refined to diesel or gasoline by plastic to diesel machine. The carbon black can be sold to the brick factory as internal combustion or as raw materials of tire, shoe, cable, etc. They are both in high demand in the market and their prices are very stable, which will surely create great benefits for you.