Waste Rubber Pyrolysis Plant

Waste rubber pyrolysis plant has been proven to be a successful solution for waste rubber recycling. You can get pyrolysis fuel oil, carbon black, and steel wire with this rubber oil plant. Selling these products directly or reprocessing them to enhance their value can yield substantial economic benefits. Thus, waste rubber pyrolysis recycling reduces harm to the environment, creates profits, and relieves the energy crisis. Are you interested in it? Welcome to contact Beston Group to get an effective rubber pyrolysis solution.

Waste Rubber Statistics Global Overview

Waste tires are a major contributor to waste rubber, along with rubber scrap from various industries and consumer goods. So while definitive figures about waste rubber can be elusive, insights can be gleaned from tire waste data. About 1 billion scrap tyres (equating to roughly 17 million tonnes in weight) are produced worldwide each year, but only 40% is recycled. From the data, we can guess that a substantial volume of rubber awaits more effective recycling.

Turn Rubber to Oil – Rubber Pyrolysis

Landfills are challenging to handle the substancial non-biodegradable rubber materials, and burning them releases toxic fumes into the air. This is where rubber pyrolysis machine comes in. It’s a revolutionary technology that transforms this growing waste stream into valuable resources. By follow the rubber pyrolysis process below, you can be part of the solution, turning a global challenge into a thriving business opportunity.

• Feed waste rubber into pyrolysis reactor by automatic feed system or manually. Seal the feeding inlet door tightly.
• Heat the reactor by using coal, charcoal, fuel gas, wood etc. as heating materials. The reactor temperature will gardually rise.
• Wait for pyrolysis temperatures to rise between 280 and 450°C.  Heat initiates a series of decomposition and volatilization reactions, ultimately yielding oil gas.
• The oil gas coming out from the reactor then goes to condensing system. Most of the gas liquefies into pyrolysis oil, while the un-condensed gas is  is recycled back to combuster for usd as fuel to sustain the pyrolysis process.
• Once cooled, collect carbon black by automatic discharging system or manually.
• Exaust gas will go through multiple dedusting and emit when achieving required environmental standards.

Useful Resources from Waste Rubber Pyrolysis Plant

The obtained end products of pyrolysis of rubber mainly depend on the types of waste rubber. The products of pyrolysis of rubber tyres are fuel oil (35-45%), carbon black (30-35%), steel wire (8-15%), and syngas (8-15%). In that case, if your processing materials are rubber powder or other rubbers without steel wire, the products of pyrolysis are pyrolysis fuel oil, carbon black, and syngas.

Suitable Rubber Materials for Pyrolysis and Oil Yield Reference

Various rubber sources, including scrap tires (car/truck/bicycle tires, OTR tires, etc.) and industrial rubber scraps (rubber soles, conveyor belts, rubber seals, etc.), are ideal candidates for pyrolysis recycling. These materials, which would otherwise burden landfills or contribute to pollution, become valuable inputs in the pyrolysis process.

When it comes to oil yield, the purer the rubber, the higher the oil yield. Our specialized laboratory is able to test the suitability of your rubber raw materials for pyrolysis, furnishing data encompassing yield rates and essential parameters. Welcome to contact us.

Why Choose Beston Group as Rubber Pyrolysis Plant Supplier?

Choosing the right machine supplier is paramount for businesses aiming to invest in waste rubber pyrolysis. Beston Group stands out as a reputable supplier, offering advanced technology, reliable equipment, and comprehensive support services. Collaborating with us, investors can embark on their pyrolysis ventures with confidence.

Technology Advantages

• Safe: Ensuring safety in production is our principle. Every set of rubber tyre oil plant is equipped with an explosion-proof device, safety valve, emergency valve, thermometer, pressure gauge, early warning system, etc. These parts bring great security for workers.
• Non-pollution: In the whole system, three or four steps are used to dedust the hot smoke from the reactor. The released gas is pollution-free and can be discharged into the air directly. The reactor is fully sealed, which won’t cause dust in the air.
• Better oil production: Our waste rubber pyrolysis plant’s condenser features a larger cooling area and better cooling effect, which can greatly improve the oil yield. It has a long service life. And it is easy to clean. The pyrolysis oil has high quality after cooling. Additionally, distillation equipment can be equipped to break down the different components and increase the value of the oil.
• Intelligence and automation: The entire equipment can be equipped with PLC (BLL-30 standard configuration) and DCS remote control system, saving manpower and improving the working environment. It can also be matched with IoT technology, facilitating overall operation and control for customers.

Service Advantages

• Pre-sales: technical consultation, material testing, customized solution design, etc;
• On-sales: design equipment layout diagrams for free, real-time reporting of product production and delivery, etc;
• After-sales: installation guidance, technical support, software upgrades, etc.

Reliable company strength

• Hardware: 200,000㎡ production center, 500㎡ laboratory and analysis and testing room, 8 sets of various types of test prototypes,  7,000 square meters pilot R&D test base, CNC laser cutting machine, CNC plasma cutting machine, automatic submerged arc welding, sandblasting + painting + drying integrated coating lines and more than 20 sets (sets) of advanced large-scale production and processing equipment.
• Soft power: Relying on the scientific research and innovation advantages of universities, the R&D center actively carries out industry-university-research cooperation with well-known domestic and foreign universities, scientific research institutes and enterprises, and owns the Henan Provincial Engineering Technology Research Center.
• Team: 5 doctors, 10 masters, 30 undergraduates, more than 50 professional and technical personnel, more than 50 senior technical engineers, and more than 80 professional production technicians.

6 Models of Beston Rubber Pyrolysis Plant for Sale

We have manufactured our waste rubber pyrolysis machine into 6 models and 3 operating systems (batch, semi-continuous, and fully continuous). We can also customize the plant according to your special requirements. Contact us for more details and a free quotation now!

• BLJ-3 skid-mounted model is highly popular for its ease of mobility, installation, and operation. It can be conveniently transported in containerized modules and requires minimal on-site installation time (almost 90% of installation is finished in the factory). It is ideal for investors looking to start a small-scale business with a relatively low investment.
• BLJ-6, BLJ-10 and BLJ-16 batch operating systems are designed to cater to businesses of different scales.
• BLL-16 is an enhanced version of BLJ-16, added with an automatic feeder and water-cooling discharging system, optimizing feeding efficiency and reducing cooling time for solid residues.
• BLL-30 fully continuous pyrolysis plant features large capacity, PLC control, high automation, etc. It provides efficiency and convenience for large-scale operations.

Model		BLJ-3	BLJ-6	BLJ-10	BLJ-16	BLL-16	BLL-30
Capacity		1-3t/d	4-6t/d	8-10t/d	12-16t/d	8t/d (only for rubber powder)	30-35t/d
Working Process		Batch	Batch	Batch	Batch	Semi-continuous	Fully continuous
Reactor Size		φ1400*4900mm	φ2200*6000mm	φ2600*6600mm	φ2800*7100mm	φ2800*7100mm	φ1800*18500mm
Reactor Material		Q345R	Q345R	Q345R	Q345R	Q345R	310S stainless steel
Drive System		350 reducer+4kw drive motor	400 reducer+5.5kw drive motor	400 reducer+5.5kw drive motor	500 reducer+7.5kw drive motor	500 reducer+7.5kw drive motor	ZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)		18m*4.2m*6m	30m*12m*8m	30m*13m*8m	33m*13m*8m	33m*13m*8m	70m*20m*10m
Power		16.65kw	37.85kw	44.3kw	55.6kw	55.6kw	256kw
Burner		2*200,000 kcal	2*300,000 kcal	2*300,000 kcal	2*400,000 kcal	2*400,000 kcal	2.5 million kcal per set
Total Weight of Shipped Materials		About 18t	About 24.5t	About 28t	About 34.5t	About 34.5t	About 150t
Number of Containers		1*40HQ	1*40FR+1*40HQ+1*20 GP	1*40FR+2*40HQ	1*40FR+2*40HQ	1*40FR+2*40HQ	25m*8m bulk cargo+8*40HQ
Noise (dB)		≤60	≤60	≤60	≤60	≤60	≤60
Heating Materials		Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing System	Vertical Condenser	φ426*3000 Single piece condensing area 7.58m2	φ630*3600 Single piece condensing area 17.8m2	φ630*3600 Single piece condensing area 17.8m2	φ820*3600 Single piece condensing area 35.6m2	φ820*3600 Single piece condensing area 35.6m2	φ920*3200 2 sets of vertical condenser
	3-in-1 Condenser	3000*2200*2250 Condensing area 17.51m2	5800*2260*2500 Condensing area 35.85m2	5800*2260*2500 Condensing area 35.85m2	8000*2260*2500 Condensing area 49.5m2	8000*2260*2500 Condensing area 49.5m2

Welcome Contact Beston Group for Pyrolysis Solution

Beston Group has a proven track record of successful pyrolysis project installations worldwide. Through studies about the cases of oil sludge/plastic/tyre/rubber pyrolysis plant, you can gain insights into the performance and profitability of our pyrolysis solutions. If you have any inquiries, feel free to contact us! Follow us on YouTube/Facebook/LinkedIn/Pinterest for regular updates.