Waste rubber pyrolysis plant has been proved to be a success in waste rubber recycling. You can get fuel oil, carbon black and steel wire with the machine.Fuel oil can be substituted for industrial fuel materials and diesel (further refined). Therefore, Recycling of waste rubber can not only reduce “black pollution”, but also can create profits and relieve energy crisis. If you need, contact Beston to get high quality machine for you.
Successful Cases Of Beston Rubber Pyrolysis Plant
Beston plants have been exported to many countries, such as the United Kingdom, Philippines, South Africa, Hungary, Indonesia, Romania, Korea, Turkey, Dominica, Nigeria, Jordan, Netherlands, Brazil, etc. Wanna know more? Contact Beston now!
Useful Resources From Rubber Pyrolyzing
The rubber pyrolysis recycling plant adopts the famous pyrolysis technology, which can convert waste rubber into fuel oil, carbon black, steel wire (only for tyres) with high efficiency. The final products can be widely used in many industries. All the end-products from waste tire pyrolysis machine are in high demand and sold well in the market, which will surely bring you benefits.
| Pyrolysis Oil | • can be sold directly. |
| • Reprocessed into diesel and gasoline by waste oil distillation machine. | |
| • can be used as industrial fuel materials for burning. |
| Carbon Black | • can be sold directly. |
| • Reprocessed into high quality carbon by the carbon black processing plant. | |
| • make carbon brick by briquetting equipment. |
| Steel Wire | • can be reprocessed or used to make steel and iron rod. |
| Combustible Gas | • can be recycled as fuel to heat the reactor |
Multiple Types of Beston Waste Rubber Pyrolysis Plant
We have manufactured our waste rubber pyrolysis machine into four models (BLJ-06, BLJ-10, BLJ-16, BLL-30) and three operating systems (batch, semi-continuous and fully continuous). BLJ-06 and BLJ-10 are batch operating systems; BLJ-16 is semi-continuous system; BLL-30 is fully continuous pyrolysis plants. They have both similarities and differences in many areas. And we can also customize the plant according to your special requirement. Contact us for more details and free quotation now!
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q245R | Q245R | Q245R | Q245R | Q245R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 | ||
Safe, Non-pollution And Energy-saving
1. Ensuring safety in production is our principle. Hydroseal and vacuum system will prevent exhaust gas from going back to condensers and reactor. Thus, unnecessary accident can be avoided. In addition, the rubber pyrolysis oil plant is equipped with safety device (alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system, fire fighting devices), which can avoid danger in the production process and guarantee safety.
2. In the whole system, three steps are used to dedust the hot smoke from reactor, and more than 95% of the dust would be removed. The released gas is pollution-free and can be discharged in the air directly.
3. In the process of rubber pyrolysis with rubber recycling plant, some combustible gas can not be converted into oil liquid in normal temperature and pressure, which could be recycled to the bottom of the reactor for reheating through the pipe of tail gas. In this way, it can avoid the gas contamination and save the fuel energy.
Special Methods That Can Improve Oil Output Yield
Different rubber materials have different oil yields. In order to improve the oil yield, we have two special methods. Firstly, compared with general condensers, our tubular condenser has the features of larger cooling area and better cooling effect, which can greatly improve the oil yield. Besides, it is easy to maintain, which is very convenient for customers. Secondly, we can provide special catalyst, which is made from 24 chemicals. The catalyst not only reduces sulfur content and density of oil, but also improves its flavor and color.
Waste rubber pyrolysis plant of Beston will certainly bring you great benefits. Do you have a waste rubber recycling to oil machine business plan? Want to get a machine with high productivity and competitive price? Contact us right now! We will give perfect business plan for you.