Waste tyre pyrolysis plant cost involves various costs. To make an informed investment decision, you should understand these expenses comprehensively. Generally, the cost is influenced by market price, machine capacity, technology, machine material, etc. So, it would help if you considered it from a comprehensive perspective. Good quality can bring you a long service time. You’d better be clear about what you focus on and need. As a professional manufacturer, Beston Group will give some reference information for you.
Price of Tyre Pyrolysis Machine Itself
Tyre pyrolysis plant price varies based on its capacity, designs, and features. Large-capacity, fully continuous pyrolysis plants typically cost more but offer higher efficiency and productivity. Here are some influencing factors:
There are batch, semi-continuous, and fully continuous pyrolysis machines. Batch plants are generally cheaper, while fully continuous plants are more expensive but offer higher efficiency and automation.
The machine’s processing capacity usually measured in tons per day, directly impacts tyre to oil plant cost. Higher capacity plants are more expensive but can process more waste tires in a shorter period.
Advanced technology and additional features, such as energy-saving systems, emission control, and automation, increase the tyre to oil plant cost. These features can improve operational efficiency and reduce environmental impact.
Reputable manufacturers with a proven track record in the industry may charge higher for their products. However, investing in a reliable brand can reduce maintenance costs and ensure better performance over time.
Tire Pyrolysis Plant Cost on Transportation
When considering the overall tire pyrolysis plant cost, transportation expenses can influence the total expenditure, especially if the machine needs to be shipped over long distances. See how transportation costs can impact the total waste tyre pyrolysis plant cost:
The farther the machine needs to be transported, the higher the total cost. This includes both the distance from the manufacturing site to the port and from the port to the final site.
There are different costs for shipping by sea, rail, and road. Shipping by sea is generally cheaper for international transport, while road and rail are used for inland transport.
Larger and heavier machines and components will increase shipping costs because they may require special permits, and reinforced packing, increasing the cost.
Transporting valuable machines may require insurance to cover potential damages or losses during transit.
Tyre Pyrolysis Plant Cost on Installation
Installing a tire pyrolysis plant involves several cost considerations, including the following costs:
- Labor Costs: Engineers from the equipment supplier provide installation guidance and technical support. Labor costs are based on the number of working days.
- Transportation, Hotel, and Meal Expenses: This includes international airfare, hotel accommodation and meals for the engineers during their stay.
- Visa Fees: These are based on the visa requirements of the engineers’ home country and the project location.
- Local Welder: Responsible for welding tasks, billed hourly or daily.
- Plumber: Responsible for the installation and connection of pipes, billed hourly or daily.
- General Labor: Assists with various installation tasks, billed hourly or daily.
- Crane: Used for lifting and transporting heavy equipment, rented hourly or daily.
- Forklift: Used for moving and positioning equipment, rented hourly or daily.
Land Cost of Tyre Pyrolysis Project
You will need a suitable piece of land to set up your tyre pyrolysis plant. The land cost varies widely based on location, size, and local real estate market conditions. Urban areas generally have higher land costs compared to rural areas. Land Requirements:
- Size: Sufficient space for the machine, waste tires placement, and tire pyrolysis oil storage.
- Zoning: Compliance with local industrial zoning and environmental regulations.
- Accessibility: Easy access to transportation and utilities.
Tyre Pyrolysis Plant Cost on Project Operation
Operating a tyre pyrolysis plant involves various ongoing expenses that are essential for maintaining efficient and continuous production. Understanding these operational costs is crucial for budgeting and financial planning.
The plant requires substantial energy for heating the reactor, powering auxiliary equipment, and maintaining the overall process.
- Electricity: Used for operating electrical components, control systems, and auxiliary machinery.
- Fuel: Natural gas, diesel, or other fuels used to heat the reactor during the pyrolysis process.
- Heat Recovery: The large amount of combustible gas produced in pyrolysis does not consume energy, but can be used as fuel, potentially lowering overall energy costs.
Labor costs encompass the salaries and wages of employees required to operate and maintain the plant. These costs include:
- Operators: Skilled workers who monitor and manage the pyrolysis process.
- Technicians: Personnel responsible for maintenance and troubleshooting.
- Administrative Staff: Employees handling logistics, documentation, and other administrative tasks.
The primary raw material for a tyre pyrolysis plant is scrap tyres. The cost of acquiring and transporting these tyres to the plant is a crucial operational expense.
- Tyre Supply: Cost of purchasing scrap tyres from suppliers or collecting them from various sources.
- Transportation: Expenses related to transporting tyres to the project site.
Regular maintenance is essential to ensure the smooth operation and longevity of the pyrolysis plant. Maintenance costs include:
- Repairs: Costs for repairing or replacing faulty components.
- Consumables: Items such as lubricants, filters, and other consumables used in the maintenance process.
Tyre Pyrolysis Plant Cost and ROI Overview
- The fixed investment cost is relatively high, primarily due to equipment and workshop setup.
- Operating costs are relatively low.
- End product values are significant, especially for tyre oil.
- The project will generate substantial income, with a positive ROI.
| Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe | |||||||
|---|---|---|---|---|---|---|---|
| Introduction | According to the market data of Europe, the estimated ROI report, the various expenses are as follows: | ||||||
| Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Remark |
| Equipment | BLJ-16 | Set | 89000 | 1 | 89000 | ||
| Transportation | Seafreight | Set | 64600 | 1 | 64600 | ||
| From Port to Site | Set | 5800 | 1 | 5800 | |||
| Customs Tax | 0.15 | Set | 13350 | 1 | 13350 | ||
| Installation | Beston technician's salary | Day | 350 | 50 | 17500 | ||
| Round-trip aritickets | Ea | 3820 | 2 | 1640 | |||
| Visa | Ea | 750 | 1 | 750 | |||
| Local welder | Day | 120 | 100 | 12000 | 2 welders are needed | ||
| Local plumber | Day | 120 | 20 | 2400 | |||
| Local labor | Day | 108 | 50 | 5400 | |||
| Crane forklift | Day | 160 | 30 | 4800 | |||
| Materials | Installation materials ready | Set | 5200 | 1 | 5200 | Foundation, pipe, etc. | |
| Licenses | / | Ea | 2000 | 1 | 2000 | Environmental, firefighting, etc. | |
| Workshop | 500 | ㎡ | 380 | 500 | 190000 | ||
| Total Amount | $452440.00 | ||||||
| Operating Cost | Raw Materials | Waste tyre | Ton | 0 | 12 | 0 | |
| Water | / | m³ | 0.39 | 3 | 1.17 | ||
| Electricity | / | KWH | 0.2 | 864 | 172.8 | ||
| Fuel | Natural gas | Liter | 0.77 | 240 | 184.8 | ||
| Labor | / | People | 72 | 4 | 288 | ||
| Maintenance | / | Day | 85 | 1 | 85 | ||
| Depreciation | 8 years | Day | 175.18 | 1 | 175.18 | ||
| Tax | 5% | 0 | |||||
| Total Amount | $906.95 | ||||||
| End Products Price | Tyre oil | 45% | Ton | 5.4 | 433 | 2338.2 | 45% of input |
| Steel Wire | 15% | Ton | 1.8 | 216 | 388.8 | 15% of input | |
| Carbon black | 3% | Ton | 3.6 | 162 | 583.2 | 30% of input | |
| Subsidy | Ton | 100 | 12 | 1200 | |||
| Total Amount | $4510.2 | ||||||
| Daily Income | $3603.25 | ||||||
| Monthly Income | Working day | Day | 25 | $90081.17 | |||
| Yearly Income | Working day | Day | 300 | $1080974 | |||
Contact Us for a Specific Price Quotation
As a reliable pyrolysis plant manufacturer in China, Beston Group has established strong partnerships in many countries worldwide. We are dedicated to providing you with the most suitable equipment and comprehensive service. You would greatly contribute to solving the scrap tire stacking problem, protecting the environment and relieving the energy crisis. If you have any questions about our equipment, contact us now! We will provide detailed information and a quote about tyre pyrolysis plant costs tailored to your needs. Choose Beston equipment now and embark on your journey towards environmental sustainability! Follow Beston on social media(Facebook/YouTube/LinkedIn/Pinterest).
