Waste Tyre Pyrolysis to Oil

Tyre oil plant can dispose of waste tyres in an eco-friendly and profitable way. You can get waste tyre pyrolysis oil, carbon black, and steel wire through the plant. If you are interested in the tire recycling to oil, contact Beston Group to know more about waste tyre pyrolysis to oil.

Tyre to Oil Plant
Tyre to Oil Plant

Multiple Choices of Waste Tyre to Oil Plant for You

To satisfy different customers’ demands, Beston supplies six models (BLJ-3, BLJ-6, BLJ-10, BLJ-16, BLL-16, and BLL-30) of tyre to oil machine for you. All of the machines can make high-quality fuel oil. Meanwhile, gas emissions can meet EU standards. The main differences are capacity, working mode, and cost of capital. So, tell us your actual condition and project scale, we would recommend the most appropriate one for your business.

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

Price Range of Tyre Oil Plant

Price Range: from $45,000 to $? (Beston Supplies for You)
Note: the cost is just an estimated value. The detailed cost depends on the machine you choose.

Skid-mounted Tyre to Oil Machine

Skid-mounted type

Its price started at $45,000. It features its mobility and flexibility. It is suitable for small business.

Batch Tyre to Oil Plant

Batch type

Its price started at $67,000. It is suitable for medium businesses.

Semi-continuous Tyre Oil Machine

Semi-continuous type

Its price started at $97,800. Compared with batch type, an automatic screw feeder and three water-cooling slagging system improve the working efficiency.

Continuous Tyre Oil Plant

Continuous type

Its price started at $688,900. With high automation and continuous working mode, it is suitable for large businesses.

Main Component Parts and Functions of Tyre to Oil Plant

Tyre oil plant mainly consists of a feeding system, pyrolysis reactor, condenser system, dedusting system, syngas recycling system, and discharging system. Each system consists of one or more machine parts. The following introduces several important components.

1. Feeder

The automatic screw feeder transports waste tires to the pyrolysis reactor.

2. Reactor

It is the main part of the tyre pyrolysis plant, and waste tires are processed here. The special rotary design makes the bottom of the reactor heated evenly, which lengthens the service life of the reactor and improves the pyrolysis speed.

3. Combustion chamber

It burns fuel to heat the pyrolysis reactor. Moreover, syngas produced by pyrolysis will be recycled to the combustion chamber. Then the syngas are reused to provide heat for the reactor.

4. Manifold

The manifold can separate the light oil from heavy oil. The light oil will rise into the next step (cooling system); the heavy oil (oil containing fine dust) will flow into the slag oil tank.

5. Condenser

It is used to convert oil gas into liquid oil. Compared with general condensers, our tubular condenser has the features of a larger cooling area and better cooling effect, which can greatly improve the oil yield.

6. De-dusting system

The de-dusting system of our waste tyre oil plant includes water washing, ceramic ring adsorption, water spray, etc. These steps can further guarantee low-pollution production.

Components of BLJ-16 Tyre to Oil Plant
Components of BLJ-16 Tyre to Oil Plant

2 Simple Steps to Get Tyre Pyrolysis Oil

To obtain pyrolysis oil, the primary requirement is to prepare suitable raw materials and possess a reliable tyre to oil plant. Our machine, utilizing advanced pyrolysis technology, can provide you with the utmost convenience, perfectly meeting your needs.

Step 1: Prepare appropriately sized tires

For the standard BLJ-3 model, when manually feeding, the tires should be crushed to a size of 100-200mm, and for hydraulic feeding, the size should not exceed 600mm. For other models, tires with a normal diameter of up to 1200mm can be directly subjected to pyrolysis, while those larger than 1200mm will need to be crushed first.

Step 2: Wait for pyrolysis reaction

The small chunks of tires that meet the feed standards are conveyed to the pyrolysis reactor through a feeder. Subsequently, the pyrolysis furnace is heated to around 180°C, at which point oil and gas production begins. A substantial amount of oil and gas is generated at temperatures ranging from 280 to 350°C. Following this, heavy oil is collected in a sludge tank, while light oil and gas ascend into the condensation system. The oil and gas are liquefied in the condenser to produce the cracking oil we need, which then enters a storage tank.

Pyrolysis Flow Chart of Waste Tyre

Overview of Final Products From Waste Tyre to Oil Plant

Tyre oil plant adopts advanced pyrolysis technology to recycle tyres. It refers to converting waste tyres into useful resources through high-temperature heating in the absence of oxygen. After the whole tyre pyrolysis process finishes, you can get tyre pyrolysis oil, carbon black, and steel wire. All three end-products have a wide range of applications.

Pyrolysis oil
Tyre pyrolysis oil

Proportion: 35-45%.

Characteristic:

  • High calorific value, low viscosity, and low sulfur content make it a versatile and eco-friendly fuel.
  • Its chemical composition comprises hydrocarbons and aromatic compounds, suitable for various industrial applications.

Application:

    • It can be sold directly to make a profit.
    • It can be widely used as industrial fuel materials for burning.
    • If further refined to diesel or gasoline, the oil can be used in low-speed engines such as digging machines, road rollers, loading machines, etc.

Carbon black
Carbon black

Proportion: 30-35%

Characteristic:

Carbon black is a finely divided form of carbon, primarily produced by the incomplete combustion or thermal decomposition of hydrocarbons (like natural gas, oil, and coal). It is used for various industrial applications due to its unique

Application:

  • It can be sold directly to make a profit.
  • It can be used for construction bricks with clay or used as fuel.
  • If can be further processed into N220, N330 Carbon black, which has higher value and wider applications.

Steel wire

Steel wire

Proportion: 8%-15%

Characteristic:

Steel wire produced by tire pyrolysis typically exhibits qualities such as high tensile strength, durability, and resistance to corrosion.

Application:

  • It can be sold directly to make a profit.
  • It can be reprocessed or used to make steel and iron rods.

Syngas

Proportion: 8%-15%

Characteristic:

The syngas typically include hydrogen, methane, carbon monoxide, and other hydrocarbons. Combustible gases have a high energy density and are easily ignitable and combustible, making them a potential source of fuel.

Application:

  • It is usually recycled as fuel to heat the reactor.
  • It can be collected to be sold.

Final Product Distribution Ratio of Truck/Car/Bicycle/motorcycle Tire for Your Reference

Final Product Distribution Ratio of Three Kinds of Tire
Final Product Distribution Ratio of Three Kinds of Tire
Oil Yield of Three Kinds of Tire
Oil Yield of Three Kinds of Tire

How Does Beston Group Maximize Oil Yield?

When we utilize the tyre oil plant to extract oil from waste tyres, the most important issue we need to pay attention to is the oil yield. As a professional tire oil plant manufacturer in China, we can guarantee the oil output yield through the following special methods:

Pretreat waste tires

We offer a tire preprocessing system, including shredders, cutting machines, wire drawing machines, and more. This can reduce the presence of large chunks of materials, helping to improve the oil yield.

Optimize reactor design

The 360-degree Rotating Main Furnace Design Improves Reaction Uniformity, Leading to Increased Oil Yield.

Optimize condenser design

Compared with the traditional condensers, the tubular condenser of our tyre to oil plant has the features of a larger cooling area and better cooling effect, which can further ensure and improve the oil yield efficiency.

Adopt intelligent PLC control system

Our equipment utilizes an intelligent PLC control system and monitoring devices. It regularly monitors the reaction process and performs real-time optimization to ensure the best oil yield.

Adopts accurate temperature control technology

Our machine adopts accurate temperature control technology for high-temperature flue gas reuse with dual fans.

Offer a variety of choices

We have designed continuous pyrolysis plant that has higher oil yield than batch-operating tire to oil plant. The continuous operating plants include semi-continuous and fully continuous plants available for your choice.

Reasons to Choose Beston Tire to Oil Plant for Sale

Mature pyrolysis technology

Our tyre oil plant has been exported to 80+ countries and regions. Mature and stable waste tire pyrolysis technology has contributed to the success of our customers and gained recognition from many clients.

Reliable quality assurance

Our strict quality control system ensures the equipment’s factory quality. The authoritative ISO and CE certifications provide peace of mind regarding equipment quality.

Multi-purpose

Our machine can process a variety of materials, such as waste tires, waste plastic, rubber, and oil sludge. If you want to achieve these functions, just need to perform simpler reforms of the inner structure.

Low-pollution

multi-layer de-dusting system and enclosed slag system ensure the whole production is clean and non-pollution.

Energy-saving

The stored syngas can be used as fuel for heating the reactor. You don’t need to discharge syngas. It not only can save fuel, but also improve profits.

Safe

The heat exchange water of the condenser is separated from the fuel oil and gas. The wastewater can be recycled. Multiple dedusting measures ensure that emissions meet the required standards. The cater-cooled slag design reduces dust pollution.

Pyrolysis Plant Converting Tyre into Oil

Tyre Pyrolysis to Oil

About Beston Group – Reputable Tyre Oil Plant Manufacturer

At Beston Group, we take immense pride in our standing as a top-tier industry leader. With 10+ years of manufacturing experience, we have secured our position as a top 3 in the industry. Our enduring success is underpinned by the continuous pursuit of innovation, boasting 15+ patented technologies that set us apart from the competition.

Our dedicated team is the backbone of our success, comprising 20 senior engineers with a remarkable 10 years of industry experience, as well as 30+ senior project consultants. This wealth of expertise ensures that we consistently deliver high-quality solutions that meet and exceed our customers’ needs.

Spanning across the globe, our reach extends through 7 overseas branches and offices, allowing us to provide exceptional service and support worldwide. Our state-of-the-art facilities encompass a 20,000㎡ factory space and a 2,400㎡ office area, ensuring that our manufacturing processes are as efficient as they are cutting-edge.

At Beston Group, we are not just a manufacturer; we are your trusted partner in innovation and quality.

One-stop service:

Pre-sales Service
  • Consultation & Communication;
  • Invitation to visit Beston’s production site or factory area;
  • Raw Material Test
  • Customized project design.
In-sales Service
  • Regular report about production progress;
  • Invitation for customers to check goods;
  • Delivery & Transportation;
  • Guide for customer plant layout.
After-sales Service
  • Onsite installment, training, and commissioning service;
  • 12-month guarantee maintenance service;
  • Lifelong spare parts offering;
  • Delivery manager exclusive service.

Beston One-stop Service

Global Successful Cases of Beston Tyre Oil Plant

Beston Group’s tire to oil machine has been exported to more than 80 countries and plays a significant role in addressing the issue of accumulated waste tires. Based on feedback, we have learned that our customers have achieved substantial economic benefits. If you are interested in this business, please contact Beston. We have a team of skilled technicians to ensure high quality and quick delivery.

Related Auxiliary Equipment – Oil Distillation Equipment to Improve Oil Quality

Improving oil quality through auxiliary distillation equipment can be a crucial process in the oil and gas industry. This equipment can help separate and refine various components of crude oil, making it more suitable for various applications. Beston provides reliable distillation equipment to help our clients achieve this objective effectively.

BZJ-6 Oil Distillation Equipment

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