Tyre to oil plant of Beston can dispose of waste tyres in an eco-friendly and profitable way. You can turn waste tyre to oil, carbon black, steel wire through using the plant. Beston plants can make a great contribution to environmental protection. Therefore, Beston plants have been exported to many countries successfully, such as United Kingdom, South Africa, Hungary, Indonesia, Romania, Korea, Turkey, Dominica, Nigeria, Jordan, Netherlands, Brazil, the Philippines etc. If you are an environmentalist, contact Beston to know more about waste tyre pyrolysis to oil.
Choices of Beston Waste Tyre to Oil Plant:
In order to satisfy different customers’ demand, Beston supplies four models (BLJ-6, BLJ-10, BLJ-16, BLL-30) of tyres to oil machinery for you. All of the machines can make high quality fuel oil. Meanwhile, the gas emission can meet EU standard. The main differences are capacity, working mode, cost of capital. So, tell us your actual condition and project scale, we would recommend the most appropriate one for your business.
Price Range: from $45,000 to $? (Beston Supplies for You)
Note: the cost is just an estimated value. The detailed cost is depended on the machine you choose.
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q245R | Q245R | Q245R | Q245R | Q245R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 | ||
Applications of Final Products From Waste Tires to Oil Machine:
Waste tire to fuel oil pyrolysis plant adopts the advanced pyrolysis technology to recycle tyres. It refers to converting waste tyres into useful resources through high temperature heating under the absence of oxygen. After the whole tyre pyrolysis process finishes, you can get tyre pyrolysis oil, carbon black and steel wire. All the three end-products have a wide range of applications.
| Tyre oil | 1. Can be widely used as industrial fuel materials for burning. 2. If further refined to diesel or gasoline, the oil can be used in low speed engines such as digging machine, road roller or loading machine, etc. 3. It can help in relieving energy crisis. |
| Carbon black | 1. The carbon black can be used for construction bricks with clay or used as fuel. 2. If further processed by Beston carbon black processing plant, the carbon black can be deep processed into N220, N330 Carbon black, which has higher value and wider applications. 3. It can be made into pellet or briquette for burning, or further processed into color master batch as basic material to make pipes, cable jacket etc. |
| Steel wire | Can be reprocessing or used to make steel and iron rod. |
Advantages Of Beston Pyrolysis Plants:
✨ 100% non-pollution: multi-layer de-dusting systemand enclosed slag system ensure the whole production clean and non-pollution.
✨ Multi-purpose: tires to oil pyrolysis machine can process varieties of materials, such as waste tyre, waste plastic, rubber and oil sludge. If you want to achieve these functions, just need to perform simpler reforms of the inner structure.
✨ Gas recovery technology: the stored combustible gas with gas storage equipment can be used as fuel for heating reactor totally. You don’t need to discharge combustible gas. It not only can save fuel, but also improve the profits.
✨ High quality: all the products of Beston have passed the CE and ISO certifications. Hence, rest assured to purchase what you need from Beston.
Special Methods to Improve Oil Yield Efficiency:
When we utilize the tyre oil plant to extracting oil from waste tyres, the most important issue we need to pay attention to is the oil yield. As a professional tyre pyrolysis plant manufacturer in China, we can guarantee the oil output yield through the following special methods:
» 1. Compared with the traditional condensers, the tubular condenser of our tyre to oil plant has the features of larger cooling area and better cooling effect, which can can further ensure and improve the oil yield efficiency.
» 2. We can provide you with special catalyst, which can not only improve the flavor and color of the oil, but also accelerate the reaction speed. Thus, it can increase the average waste tire to oil yield by 5%.
» 3. Moreover, we have designed continuous operating pyrolysis plants that have higher oil yield than batch operating tyre to oil machine. The continuous operating plants include semi-continuous plant and fully continuous plant available for your choice.
Main Component Parts and Functions of Tyre to Oil Plant :
▷ Reactor: it is the main part of the tire pyrolysis system, and waste tires are processed here. We have designed the reactor into two different kinds.
- The structure of reactor is 360-degree rotating and this special design makes the bottom of reactor heated evenly, which lengthens the service life of reactor as well as improve the pyrolysis speed.
- Another one reactor of the tire to oil machine is stable and not rotary, which makes the temperature rise quickly. This special design of our waste tyre pyrolysis machine makes the whole pyrolysis process efficient and can also save much heating materials.
▷ Casing: the outside of reactor is our casing which has special keep-warm device and can save much fuel materials. It is used for protecting the reactor and isolating the oil based cuttings to get in direct contact with the flue gases.
▷ Manifold: oil gas from reactor spirally moves into manifold. The manifold of our tire recycling plant can separate the light oil from heavy oil. The light oil will rise into next step (cooling system); the heavy oil (oil contain fine dust) will flow in to residual oil tank, and this kind of heavy oil will return back to the reactor by oil pump and be refined again.
▷ Condenser: the condenser of the tire to oil plant is used to convert oil gas into liquid oil. Compared with general condensers, our tubular condenser has the features of larger cooling area and better cooling effect, which can greatly improve the oil yield. It is easy to maintain, which is very convenient for customers. Meanwhile the cooling water doesn’t contact with oil directly, so it is environmental.
▷ De-dusting system: we have strictly de-dusting system to clean the emission, which can meet the local environment protection standard. The de-dusting system of our waste tyre oil plant has three layers, water washing, ceramic ring adsorption, water spray. The three steps can further guarantee no-pollution in the production.
Tyre to oil plant of Beston has played an important role in solving tyres stacking problems. From feedback, we know that customers have gained lots of economic values. If you are interested in the business, contact Beston. We have skilled workers that guarantees high quality and short delivery time for you. Moreover, we provide Turnkey Service for you.