Tyre oil plant can dispose of waste tyres in an eco-friendly and profitable way. You can get waste tyre pyrolysis oil, carbon black, and steel wire through the plant. If you are interested in the tire recycling to oil, contact Beston Group to know more about waste tyre pyrolysis to oil.
Multiple Choices of Waste Tyre to Oil Plant for You
To satisfy different customers’ demands, Beston supplies 3 models of tyre to oil machine for you. All of the machines can make high-quality fuel oil. Meanwhile, gas emissions can meet EU standards. The main differences are capacity, working mode, and cost of capital. So, tell us your actual condition and project scale, we would recommend the most appropriate one for your business.
| Model | BLJ-16 Standard | BLJ-16 ULTRA | BLL-30 |
|---|---|---|---|
| Manufacturer | BESTON | BESTON | BESTON |
| Time to Market | 2013 | 2022 | 2024 |
| Motor Brand | Chinese brand | ABB Explosion-proof | Chinese brand |
| Suitable Raw Materials | Whole tire<120cm; Tire blocks<15cm | Waste plastics; Tires; Oil sludge | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Whole tire <120cm or Tire blocks<15cm: 10-12t/batch Sidewall removed tire: 15-16t/batch | Waste plastic bales: 8-10t/batch Whole tire <120cm or Tire blocks<15cm: 10-12t/batch Sidewall removed tire: 15-16t/batch Oil sludge: 16-18t/batch | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h |
| Working Method | Batch | Batch | Fully Continuous |
| Final Oil Quality | Pyrolysis oil | Pyrolysis oil Pyrolysis oil with wax or naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha |
| Reactor Materil | Q345R Boiler steel | 304 Stainless steel | 304/310S Stainless steel |
| Reactor Life Span (Years) | 2-3 | 5-8 | 5-8 |
| Guarantee (Months) | 12 | 12 | 12 |
| Delivery Time (Calendar Days) | 45 | 90 | 150 |
| Land Space Required (L*W*H*m) | 33*13*8 | 33*26*8 | 70*20*10 |
| Packing | 1*40FR+3*40HQ | 1*40FR+8*40HQ | 20*6*3m in bulk+13*40HQ |
| Installation Period (Calendar Days) | 45 | 60 | 90 |
Price Range of Tyre Oil Plant
Price Range: from $67,000 to $? (Beston Supplies for You)
Note: the cost is just an estimated value. The detailed cost depends on the machine you choose.
Its price started at $67,000. It is suitable for medium businesses.
Its price started at $688,900. With high automation and continuous working mode, it is suitable for large businesses.
Main Component Parts and Functions of Tyre to Oil Plant
Tyre oil plant mainly consists of a feeding system, pyrolysis reactor, condenser system, dedusting system, syngas recycling system, and discharging system. Each system consists of one or more machine parts. The following introduces several important components.
The automatic screw feeder transports waste tires to the pyrolysis reactor.
It is the main part of the tyre pyrolysis plant, and waste tires are processed here. The special rotary design makes the bottom of the reactor heated evenly, which lengthens the service life of the reactor and improves the pyrolysis speed.
It burns fuel to heat the pyrolysis reactor. Moreover, syngas produced by pyrolysis will be recycled to the combustion chamber. Then the syngas are reused to provide heat for the reactor.
The manifold can separate the light oil from heavy oil. The light oil will rise into the next step (cooling system); the heavy oil (oil containing fine dust) will flow into the slag oil tank.
It is used to convert oil gas into liquid oil. Compared with general condensers, our tubular condenser has the features of a larger cooling area and better cooling effect, which can greatly improve the oil yield.
The de-dusting system of our waste tyre oil plant includes water washing, ceramic ring adsorption, water spray, etc. These steps can further guarantee low-pollution production.
2 Simple Steps to Get Tyre Pyrolysis Oil
To obtain pyrolysis oil, the primary requirement is to prepare suitable raw materials and possess a reliable tyre to oil plant. Our machine, utilizing advanced pyrolysis technology, can provide you with the utmost convenience, perfectly meeting your needs.
For the standard BLJ-3 model, when manually feeding, the tires should be crushed to a size of 100-200mm, and for hydraulic feeding, the size should not exceed 600mm. For other models, tires with a normal diameter of up to 1200mm can be directly subjected to pyrolysis, while those larger than 1200mm will need to be crushed first.
The small chunks of tires that meet the feed standards are conveyed to the pyrolysis reactor through a feeder. Subsequently, the pyrolysis furnace is heated to around 180°C, at which point oil and gas production begins. A substantial amount of oil and gas is generated at temperatures ranging from 280 to 350°C. Following this, heavy oil is collected in a sludge tank, while light oil and gas ascend into the condensation system. The oil and gas are liquefied in the condenser to produce the cracking oil we need, which then enters a storage tank.
Overview of Final Products From Waste Tyre to Oil Plant
Tyre oil plant adopts advanced pyrolysis technology to recycle tyres. It refers to converting waste tyres into useful resources through high-temperature heating in the absence of oxygen. After the whole tyre pyrolysis process finishes, you can get tyre pyrolysis oil, carbon black, and steel wire. All three end-products have a wide range of applications.
Proportion: 35-45%.
Characteristic:
- High calorific value, low viscosity, and low sulfur content make it a versatile and eco-friendly fuel.
- Its chemical composition comprises hydrocarbons and aromatic compounds, suitable for various industrial applications.
Application:
-
- It can be sold directly to make a profit.
- It can be widely used as industrial fuel materials for burning.
- If further refined to diesel or gasoline, the oil can be used in low-speed engines such as digging machines, road rollers, loading machines, etc.
Proportion: 30-35%
Characteristic:
Carbon black is a finely divided form of carbon, primarily produced by the incomplete combustion or thermal decomposition of hydrocarbons (like natural gas, oil, and coal). It is used for various industrial applications due to its unique
Application:
- It can be sold directly to make a profit.
- It can be used for construction bricks with clay or used as fuel.
- If can be further processed into N220, N330 Carbon black, which has higher value and wider applications.
Proportion: 8%-15%
Characteristic:
Steel wire produced by tire pyrolysis typically exhibits qualities such as high tensile strength, durability, and resistance to corrosion.
Application:
- It can be sold directly to make a profit.
- It can be reprocessed or used to make steel and iron rods.
Proportion: 8%-15%
Characteristic:
The syngas typically include hydrogen, methane, carbon monoxide, and other hydrocarbons. Combustible gases have a high energy density and are easily ignitable and combustible, making them a potential source of fuel.
Application:
- It is usually recycled as fuel to heat the reactor.
- It can be collected to be sold.
Final Product Distribution Ratio of Truck/Car/Bicycle/motorcycle Tire for Your Reference
How Does Beston Group Maximize Oil Yield?
When we utilize the tyre oil plant to extract oil from waste tyres, the most important issue we need to pay attention to is the oil yield. As a professional tire oil plant manufacturer in China, we can guarantee the oil output yield through the following special methods:
We offer a tire preprocessing system, including shredders, cutting machines, wire drawing machines, and more. This can reduce the presence of large chunks of materials, helping to improve the oil yield.
The 360-degree Rotating Main Furnace Design Improves Reaction Uniformity, Leading to Increased Oil Yield.
Compared with the traditional condensers, the tubular condenser of our tyre to oil plant has the features of a larger cooling area and better cooling effect, which can further ensure and improve the oil yield efficiency.
Our equipment utilizes an intelligent PLC control system and monitoring devices. It regularly monitors the reaction process and performs real-time optimization to ensure the best oil yield.
Our machine adopts accurate temperature control technology for high-temperature flue gas reuse with dual fans.
We have designed continuous pyrolysis plant that has higher oil yield than batch-operating tire to oil plant. The continuous operating plants include semi-continuous and fully continuous plants available for your choice.
Reasons to Choose Beston Tire to Oil Plant for Sale
Our tyre oil plant has been exported to 80+ countries and regions. Mature and stable waste tire pyrolysis technology has contributed to the success of our customers and gained recognition from many clients.
Our strict quality control system ensures the equipment’s factory quality. The authoritative ISO and CE certifications provide peace of mind regarding equipment quality.
Our machine can process a variety of materials, such as waste tires, waste plastic, rubber, and oil sludge. If you want to achieve these functions, just need to perform simpler reforms of the inner structure.
multi-layer de-dusting system and enclosed slag system ensure the whole production is clean and non-pollution.
The stored syngas can be used as fuel for heating the reactor. You don’t need to discharge syngas. It not only can save fuel, but also improve profits.
The heat exchange water of the condenser is separated from the fuel oil and gas. The wastewater can be recycled. Multiple dedusting measures ensure that emissions meet the required standards. The cater-cooled slag design reduces dust pollution.
About Beston Group – Reputable Tyre Oil Plant Manufacturer
At Beston Group, we take immense pride in our standing as a top-tier industry leader. With 10+ years of manufacturing experience, we have secured our position as a top 3 in the industry. Our enduring success is underpinned by the continuous pursuit of innovation, boasting 15+ patented technologies that set us apart from the competition.
Our dedicated team is the backbone of our success, comprising 20 senior engineers with a remarkable 10 years of industry experience, as well as 30+ senior project consultants. This wealth of expertise ensures that we consistently deliver high-quality solutions that meet and exceed our customers’ needs.
Spanning across the globe, our reach extends through 7 overseas branches and offices, allowing us to provide exceptional service and support worldwide. Our state-of-the-art facilities encompass a 20,000㎡ factory space and a 2,400㎡ office area, ensuring that our manufacturing processes are as efficient as they are cutting-edge.
At Beston Group, we are not just a manufacturer; we are your trusted partner in innovation and quality.
One-stop service:
- Consultation & Communication;
- Invitation to visit Beston’s production site or factory area;
- Raw Material Test
- Customized project design.
- Regular report about production progress;
- Invitation for customers to check goods;
- Delivery & Transportation;
- Guide for customer plant layout.
- Onsite installment, training, and commissioning service;
- 12-month guarantee maintenance service;
- Lifelong spare parts offering;
- Delivery manager exclusive service.
Global Successful Cases of Beston Tyre Oil Plant
Beston Group’s tire to oil machine has been exported to more than 80 countries and plays a significant role in addressing the issue of accumulated waste tires. Based on feedback, we have learned that our customers have achieved substantial economic benefits. If you are interested in this business, please contact Beston. We have a team of skilled technicians to ensure high quality and quick delivery.
Related Auxiliary Equipment – Oil Distillation Equipment to Improve Oil Quality
Improving oil quality through auxiliary distillation equipment can be a crucial process in the oil and gas industry. This equipment can help separate and refine various components of crude oil, making it more suitable for various applications. Beston provides reliable distillation equipment to help our clients achieve this objective effectively.
