Faced with severe plastic pollution, plastic pyrolysis plant is becoming an effective waste reduction and recycling solution. It can tackle plastic pollution crisis by converting plastic waste into valuable pyrolysis oil. Now please read to learn about this new technology and find new business opportunities. Welcome to contact Beston Group to get an effective plastic pyrolysis solution.
A plastic pyrolysis plant uses heat in the absence of oxygen to break down waste plastics into valuable resources like fuel oil, carbon black (solid char), and combustible gas. It offers an eco-friendly way to manage plastic pollution and create energy and chemical feedstocks, transforming hard-to-recycle plastics into usable products for industries or power generation. These facilities are crucial for sustainable waste management.
According to the equipment configuration, waste plastics are fed into the reactor manually or through a screw feeder/hydraulic feeder. Seal the feeding inlet door tightly.
The oil gas coming out from the reactor then goes to condensing system.
Once cooled, collect solid residues by automatic discharging system or manually.
Exaust gas will go through multiple dedusting and emit when achieving required environmental standards. You can choose EU standards dedeusting configuration.
In fact, not all plastics are suitable for pyrolysis. So here is the information about acceptable and unacceptable plastic raw materials for you. Please read.
Kindly reminder: Sample testing is available. If you’re unsure whether your plastic is fit for pyrolysis, you can send us intact, leak-proof samples. Each sample should have a diameter under 2cm and weigh at least 5kg per type.
NOTE: The two are unacceptable because their pyrolysis produces toxic gases and low oil yield.
Through catalytic pyrolysis technology, waxy and unstable components has been reduced in pyrolysis oil. Catalytic pyrolysis oil has such applications:
Naphtha is source from integrated pyrolysis + distillation technology and combustible gas-to-naphtha conversion technology. It has such applications:
Non-standard diesel is source from integrated pyrolysis + distillation technology. It has such applications:
Now please take a look at the plastic pyrolysis oil yield of different types of plastics. For better oil yield, it is advisable to process a single type of plastic. PE/PP/PS are good options. Utilizing pyrolysis to process mixed plastics is also possible, but it will require more process control and separation steps.
In common plastic pyrolysis, certain feedstock compositions or improper reaction conditions produce paraffin wax. It is a high-viscosity solid at room temperature. The wax easily sticks to equipment’s inner surfaces, causing blockages and operational issues.
This patent utilizes catalytic tower design and special catalysts to decompose wax oils produced during plastic pyrolysis. Beston Group offers 2 configuration solutions: single or dual-catalyst tower design. Contact us to inquire plastic to oil machine!
To satisfy different customers’ demands, we have designed 2 models (BLJ-16 and BLL-30) and 2 operating pyrolysis systems (batch, and fully continuous mode) available for your choice. Moreover, we can customize the machine according to your requirements. It allows you to increase or decrease machine configurations as needed.
| Model | BLL-30 | BLJ-20 | BLJ-16 WAX | BLJ-16 CAT | BLJ-16 Standard | BLJ-16 ULTRA |
|---|---|---|---|---|---|---|
| Manufacturer | BESTON | BESTON | BESTON | BESTON | BESTON | BESTON |
| Time to Market | 2025 | 2025 | 2022 | 2022 | 2013 | 2022 |
| Motor Brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | ABB Explosion-proof |
| Suitable Raw Materials | Waste plastics; Tires; Oil sludge | Waste plastics; Tires; Oil sludge | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastic bales (Max.0.9*0.9*1.6m) | Whole tire Tire blocks Oil soil with liquid content | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h | Waste plastic pellets: 12-13t/d Tire: 18-20t/d Oil sludge:20-25t/d | 8-10t/batch | 8-10t/batch | Whole tire Sidewall removed tire: 15-16t/batch Oil soil: 16-18t/batch | Waste plastic bales: 8-10t/batch Whole tire Sidewall removed tire: 15-16t/batch Oil sludge: 16-18t/batch |
| Working Method | Fully Continuous | Batch | Batch | Batch | Batch | Batch |
| Final Oil Quality | Pyrolysis oil Pyrolysis oil with wax or naphtha | Pyrolysis oil, Non-standard diesel and naphtha | Pyrolysis oil with wax | Pyrolysis oil with naphtha | Pyrolysis oil | Pyrolysis oil Pyrolysis oil with wax or naphtha |
| Reactor Material | 304/310S Stainless steel | Q345R Boiler steel and 304/316L/310S Stainless steel | 304 Stainless steel | 304 Stainless steel | Q345R Boiler steel | 304 Stainless steel |
| Reactor Life Span (Years) | 5-8 | Q345R Boiler steel 2-3 304/316L Stainless steel 5-8 310S Stainless steel 8-10 | 5-8 | 5-8 | 2-3 | 5-8 |
| Guarantee (Months) | 12 | 12 | 12 | 12 | 12 | 12 |
| Delivery Time (Calendar Days) | 60-90 | 60 | 60 | 60 | 45 | 90 |
| Land Space Required (L*W*H*m) | 70*20*10 | 40*13*8 | 33*13*8 | 33*13*8 | 33*13*8 | 33*26*8 |
| Packing | 20*6*3m in bulk+13*40HQ | 1*40FR+4*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ+1*20GP | 1*40FR+3*40HQ | 1*40FR+8*40HQ |
| Installation Period (Calendar Days) | 60-90 | 45 | 45 | 45 | 45 | 60 |
This technology allows simultaneous separation and collection of naphtha (＜ 200℃) and non-standard diesel (＞200℃).
The large-capacity plastic pyrolysis reactor can process 12–13 tons of plastic waste per day. For your pyrolysis projects, this means:
The integrated technology greatly enhances machine and worker safety, delivering:
This technology rapidly reduces oil-gas temperatures, effectively preventing olefin polymerization and pipeline blockages.
Key data highlights:
Hot flue gas recycling + air preheating technology recycles 100% of the waste flue gas heat.
Key data highlights:
The reactor automatically adjusts the fuel mix ratio. This improves the automation level of continuous pyrolysis plant.
Key data highlights:
Generally, with a dryer and crusher, moisture is removed, and large plastic items are crushed into small pieces. This helps to accelerate pyrolysis reaction and effectively save energy.
The oil gas coming out from the reactor then goes to condensing system.
Plastic to fuel machine has multiple designs to ensure safety, such as temperature gauges, pressure indicators, explosion-proof valves, and the sealed feed system.
The waste emissions from this equipment meet the standards. Treated by environmental protection facilities, the combustion exhaust gas meets the emission standards. After treatment of a water cooling system, carbon black can be discharged. This can reduce dust pollution.
Beston’s plastic pyrolysis equipment can be equipped with PLC and DCS remote control systems. The system enables data storage and download functions. This can increase automation efficiency, save manpower and improve the working environment.
Our products are built with top-grade materials, crafted using expert welding techniques, and undergo rigorous quality inspections throughout production. This ensures a product lifespan of 5-8 years and offers excellent value for money.
Firstly, we will thoroughly analyze customers’ project requirements. We will understand the production scale, funding budget, any specific requirements, etc.
After the machines are produced, we provide installation services to ensure the equipment is properly set up and fully operational. Our technicians will assist with the installation process and ensure everything runs smoothly.
Additionally, our post-sales services include:
Over 400 million tons of plastic are produced worldwide each year, with 1/3 of it being used only once. Pyrolysis extractly thermally decomposes plastics into oil.
For professionals looking to upcycle discarded plastic resources, plastic to oil machine is a great choice. It transforms waste plastic into valuable pyrolysis oil, which can find versatile applications in various industries.
Beston Group has a proven track record of successful pyrolysis project installations worldwide. Through studies about the cases of oil sludge/plastic/tyre/rubber pyrolysis plant, you can gain insights into the performance and profitability of our pyrolysis solutions. If you have any inquiries, feel free to contact us! Follow us on YouTube/Facebook/Linkedin/Pinterest for regular updates.