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Plastic Recycling Pyrolysis Plant Project Report

At present, many environmentalists would like to invest the plastic recycling business. Waste plastic can be recycled into fuel oil. We can dispose of a large deal of waste plastic to solve the plastic pollution problem. As professional plastic recycling machine manufacturer, we would like to analysis the plastic recycling pyrolysis plant project report for you. Hope all the investors can achieve the goal of eco-friendly and economic profits.

Plastic Recycling Pyrolysis Plant Project Report
Plastic Recycling Pyrolysis Plant Project Report

Plastic waste is a disaster because it not only pollutes the environment and contaminates the air but also does harm to animals and human beings. If the plastic waste is abandoned into rivers, oceans or landfills, it will have more serious damage. Plastic materials are created from some hazardous chemicals such as benzene which are an immediate threat to our health and the survival of other living organisms. We can’t prevent manufacturers from using plastic or the hazardous chemicals used to make plastic, but we can surely prevent the environmental from being polluted. This is why it is necessary to come up with a recycling solution for plastic waste. Now Beston has developed plastic recycling machine to recycle waste plastics in a green and profitable way.

Plastic waste pollution
Plastic Waste Pollution

Introduction of Beston Waste Plastic Pyrolysis Plant

The waste plastic pyrolysis plant takes advantage of advanced pyrolysis technology, which can effectively convert waste plastic into useful resources through high temperature heating with the special catalyst. After a series of reactions, we can get fuel oil and carbon black, both of which have a wide range of applications. The plastic oil can be used as industrial fuel materials for burning, or further refined to diesel or gasoline. The carbon black can be sold to the brick factory as internal combustion or as raw materials of tire, shoe, cable, etc. They are both in high demand in the market and their prices are very stable, which will surely create great benefits for you.

waste plastic pyrolysis plant
Beston Waste Plastic Pyrolysis Plant Installed in Dominica

Featured Advantages of Beston Waste Plastic Recycling Plant

1. Safe

The plastic recycling machine for sale is equipped with safety device (alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system, fire fighting devices), which will guarantee safety in the production.

2. Energy-saving

In the pyrolysis process, there is a little combustible gas producing. The gas can be recycled to heat the reactor as fuel, which will save energy for the whole working process.

3. Environment-friendly

In the dedusting system, three steps are used to dedust the hot smoke from reactor, so more than 95% of the dust would be removed. The released gas is pollution-free and can be discharged in the air directly.

4. High oil output yield

With 18 years’ experience in plastic recycling field, we have special methods to improve the oil yield efficiency. Firstly, compared with the general condensers, our new-type tubular condenser has the features of larger cooling area and better cooling effect, which can can further ensure and improve the oil yield efficiency. Secondly, we can provide you plastic to fuel machine with special catalyst, which can not only improve the flavor and color of the oil, but also accelerate the reaction speed. Thus, it can increase the average oil output by 5%.

5. Multiple choices

In order to satisfy different customers’ demands for the plastic recycling plant project, we have designed six models (BLJ-06, BLJ-10, BLJ-16, BLL-30) and three operating systems (batch, semi-continuous and fully continuous plastic pyrolysis plant) available for your choice. Moreover, we can also customize the plant and increase or decrease the device according to you requirement.

Batch Pyrolysis Plant
Batch Pyrolysis Plant
Semi-contunuous Pyrolysis Plant
Semi-contunuous Pyrolysis Plant
Fully Continuous Pyrolysis Plant
Fully Continuous Pyrolysis Plant

Working Process of Beston Plastic Pyrolysis Oil Plant:

Approximate Oil Yield of Different Plastic Materials for Your Reference

Polyvinyl chloride PVC, polyethylene: PE (such as films, bottles, electrical insulating materials, handbags, pipes, drums, bottles / calcium bottles, daily necessities, etc.): pure plastic has oil yield is about 95%.

Polypropylene: PP (such as films, plastic rope, tableware, pots, barrels, furniture, bags, caps, car bumpers, etc.): pure oil yield 90%.

PS (such as electrical appliances, stationery, cups, food containers, appliance housings, electrical fittings, foam products, toys, etc.): pure oil yield at 90%.

ABS plastic: 40%.

Pure white plastic sheeting: about 70%.

3D Drawing of Beston Waste Plastic Pyrolysis Plant
3D Drawing of Beston Waste Plastic Pyrolysis Plant

Beston Waste Plastic Pyrolysis Plants Basic Parameter

ModelBLJ-3BLJ-6BLJ-10BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d30-35t/d
Working ProcessBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2

Developing Prospects of Plastic Recycling Pyrolysis Plant Project Report

The number of waste plastics increases rapidly in these years and it will keep increasing in the future as the world plastic industries grow. The disposal of scrap plastics has become a global problem. Our plastic to oil machine can not only protect the environment from being polluted by waste plastics, but also help in relieving the energy crisis nowadays. The plastic recycling pyrolysis plant with so many advantages will surely become more and more popular in the future.

The above is plastic recycling pyrolysis plant project report. Beston waste plastic recycling machine has become very popular since its introduction into the market. The special and advanced plastic recycling plant design makes plastic recycling an easy task. The waste plastic recycling equipment is a great recycling machine which can be widely applied to large-scale, large-volume recycling of post-consumer, post-commercial, and post-industrial plastic scrap. If you want to know more about waste plastic recycling plant project report, contact us now!

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