Plastic to fuel machine offers an eco-friendly alternative fuel solution through advanced catalytic pyrolysis technology. It annually handles up to 6000 tons of plastic waste. This creates great economic and environmental benefits. As a pioneer in plastic pyrolysis to fuel technology, Beston Group offers ideal solutions for investors. Please read on for more.
Plastic to fuel process can often encounter waxy oil clogging in pipes. Beston Group has developed an advanced catalytic pyrolysis technology to address this issue. It brings long-term value, making your investment worthwhile.
This technology prevents wax oil deposits from clogging pipes. It ensures smooth operation of the plastic pyrolysis plant and reduces maintenance needs.
100% liquefying wax oil maximizes the quality of plastic pyrolysis oil, meeting higher industrial and market standards. The final pyrolysis oil complies with ISCC certification.
The technology reduces risks associated with pressure buildup caused by wax-clogged pipes in the machine. It enhances the safety of equipment and workers during operations.
Advanced oil-gas condensation technology rapidly reduces oil-gas temperatures, effectively preventing olefin polymerization and pipeline blockages. Key data highlights:
Hot flue gas recycling + air preheating technology recycles 100% of the waste flue gas heat. This brings environmental and cost-saving benefits. Key data highlights:
Combine with continuous screw feeding and dischaging system, the reactor automatic temperature control technology bring some bnenefts. Key data highlights:
Project time: from 2022;
Configuration: 4 sets of standard configuration + PLC control system + high-end dedusting system;
Raw materials: waste plastics collects from household waste;
Pyrolysis oil use: marine fuel & distillatory refining.
Project time: from 2024;
Configuration: 3 sets of BLJ-16 standard configuration + high-end exhaust gas dedusting system;
Raw material: medical waste plastics and oil sludge;
Pyrolysis oil use: as fuel for incineration equipment.
Project time: from 2023;
Configuration: 2 sets of BLL-16 standard configuration + PLC control system + high-end dedusting system;
Raw materials: waste plastics and tyres;
Pyrolysis oil use: furnace fuel
Beston Group is committed to providing reliable solutions tailored to customers’ needs. Our plastic to fuel machine for sale includes batch and fully continuous operating systems, offering flexibility for various operational requirements. Contact us now! Let’s support your plastic to fuel business plan in sustainable waste management and energy production.
| Model | BLL-30 | BLJ-16 WAX | BLJ-16 CAT | BLJ-16 ULTRA |
|---|---|---|---|---|
| Manufacturer | BESTON | BESTON | BESTON | BESTON |
| Time to Market | 2025 | 2022 | 2022 | 2022 |
| Motor Brand | Chinese brand | Chinese brand | Chinese brand | ABB Explosion-proof |
| Suitable Raw Materials | Waste plastics; Tires; Oil sludge | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h | 8-10t/batch | 8-10t/batch | Waste plastic bales: 8-10t/batch Whole tire Sidewall removed tire: 15-16t/batch Oil sludge: 16-18t/batch |
| Working Method | Fully Continuous | Batch | Batch | Batch |
| Final Oil Quality | Pyrolysis oil Pyrolysis oil with wax or naphtha | Pyrolysis oil with wax | Pyrolysis oil with naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha |
| Reactor Material | 304/310S Stainless steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel |
| Reactor Life Span (Years) | 5-8 | 5-8 | 5-8 | 5-8 |
| Guarantee (Months) | 12 | 12 | 12 | 12 |
| Delivery Time (Calendar Days) | 60-90 | 60 | 60 | 90 |
| Land Space Required (L*W*H*m) | 70*20*10 | 33*13*8 | 33*13*8 | 33*26*8 |
| Packing | 20*6*3m in bulk+13*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ+1*20GP | 1*40FR+8*40HQ |
| Installation Period (Calendar Days) | 60-90 | 45 | 45 | 60 |
When plastic to fuel pyrolysis, it’s crucial to select the right types of plastics for effective processing. Sample testing can be offered to assess whether your plastic is suitable for pyrolysis conversion. Just send us intact, leak-proof plastic samples.
Fuel oil yield: More than 80%
Better oil quality: They contain fewer heteroatoms (non-carbon and non-hydrogen atoms), which means there are fewer impurities in the material that can hinder the oil production process.
Fuel oil yield: very low
Safety Risks: PET pyrolysis releases oxygen that poses safety risks for machines and workers.
Toxic Emissions: PVC pyrolysis releases hydrogen chloride, which can corrode pipes and equipment. PVC fuel oil burning will release carcinogenic dioxins.
Plastic pyrolysis oil, high in carbon and hydrogen, provides a calorific value comparable to conventional petroleum fuels. Its lower sulfur content reduces emissions, making it a more environmentally friendly option. This makes it ideal for industrial applications.
Heat plastic pyrolysis oil to its boiling point, and utilize the differences in boiling points among the oil’s components to distillate. This separates the non-standard diesel fractions. These non-standard diesel fractions can effectively power heavy oil generators.
The non-standard diesel fractions obtained from the distillation of pyrolysis oil can undergo additional processing and blending techniques. This produces commercially viable diesel fuel.
A dryer and crusher initially process large plastic into the appropriate size and moisture content. For special plastic to oil machine models with different feeding methods, feeding requirements for materials are as follows:
| Machine Model | Manual Feeding | Hydraulic Feeding | Screw Feeding |
|---|---|---|---|
| BLJ-3 | less than 0.6m | less than 0.6m | less than 5cm |
| BLJ-6/10/16 | less than 1.2m | less than 1.2m | less than 5cm |
| BLL-30 | Not Applicable | less than 2cm | less than 2cm |
Overall, this report on plastic fuel oil indicates that the oil possesses favorable physical and chemical characteristics, making it suitable for energy recovery and the production of chemical feedstocks. Additionally, due to its complex composition, subsequent refining and distillation processes will enhance the product’s value and broaden its range of applications.
Customers can choose a single plastic into fuel machine equipped with both a manifold and a catalytic tower. This configuration allows for:
In catalytic pyrolysis, the plastic to fuel machine uses a high-carbon fiber + high-temperature soft filler combination to achieve secure sealing at the slag outlet. If you purchase BLL-30, this sealing can also be applied for both feed inlet and slag outlet. The benefits are as follows:
Plastic waste takes hundreds of years to decompose, posing significant environmental hazards and health risks to both humans and animals. Furthermore, its production and disposal lead to greenhouse gas emissions, exacerbating climate change. The accumulation of plastic waste in landfills also takes up valuable space. Therefore, addressing plastic waste is crucial for a sustainable future.
tons plastic production per year
the low plastic recycling rate
tons carbon emissions from incineration per year
economic loss annually
Beston Group’s plastic to fuel machine offers an effective solution for recycling plastic waste while contributing to sustainable energy production. By implementing this innovative solution, it supports multiple Sustainable Development Goals (SDGs), including:
Waste plastic to fuel conversion plant produces cleaner fuel oil energy from plastic waste. This will contribute to the availability of clean and sustainable energy sources. It is an ideal alternative energy solution.
Plastic to fuel technology minimizes waste, conserves resources, and reduces reliance on raw resources. This promotes sustainable economic practices.
Plastic to fuel solution diverts plastic waste from accumulation/landfill/incineration disposal. This reduces carbon emissions associated with conventional plastic disposal and helps combat climate change.
For years, Beston Group has always adhered to a customer-centric philosophy, focusing on providing comprehensive solutions for waste management. Currently, our plastic to fuel machines have been successfully achieving remarkable success in waste processing and sustainable energy. We sincerely look forward to collaborating with you. More updates on Facebook/YouTube/Linkedin/Pinterest.