Plastic to oil machine offers a sustainable solution for waste reduction and resource recovery. By employing advanced pyrolysis technology, it annually turns up to 6000 tons plastic waste into ISCC-certified plastic pyrolysis oil, a widely used alternative fuel and chemical feedstock. This benefits both sustainable economic development and environmental preservation. Partner with Beston Group and explore this promising business opportunity today!
Advanced oil-gas condensation technology utilizes spray cooling to reduce temperatures rapidly. Long-term benefits:
By recycling 100% of waste heat of hot flue gas, the BLL-30 continuous pyrolysis plant drastically improves energy efficiency. Long-term benefits:
The pyrolysis reactor allows self-adjustments to maintain optimal pyrolysis conditions within a ±10℃ range. Long-term benefits:
Using catalysts significantly reduces the wax content in the oil produced during the plastic pyrolysis process, resulting in a higher-quality end product. This means the oil is purer and performs better, making it suitable for a wider range of industrial applications.
With the reduction of wax in the pyrolysis oil, the risk of pipeline blockages is greatly minimized. This directly reduces downtime due to cleaning and maintenance, significantly lowering maintenance costs and improving operational efficiency.
Wax accumulation causes pipeline blockages and leads to increased internal pressure within plastic pyrolysis equipment, posing safety risks. Catalytic dewaxing prevents this from occurring, ensuring stable and safe operation of plastic to oil machine.
| Types of Plastic | Applicability to Pyrolysis | Oil Yield (Lab Test) | |
|---|---|---|---|
| Polyethylene Terephthalate | × | low | |
| High-Density Polyethylene | √ | 80%-95% | |
| Polyvinyl Chloride | × | low and dangerous | |
| Low-Density Polyethylene | √ | 80%-95% | |
| Polypropylene | √ | 80%-90% | |
| Polystyrene | √ | 80%-90% | |
| Other Plastics without chlorine and oxygen | √ | / | |
| Other plastics with chlorine and oxygen | × | / |
Pyrolysis oil from plastic to fuel machine can be widely used as fuel to provide heat. It can reduce greenhouse gas emissions and dependence on non-renewable resources.
Plastic pyrolysis oil serve as a substitute for petroleum-based raw materials in chemical manufacturing, such as resins, adhesives.
Feed plastic waste into plastic pyrolysis reactor.
| Model | BLL-30 | BLJ-16 WAX | BLJ-16 CAT | BLJ-16 ULTRA |
|---|---|---|---|---|
| Manufacturer | BESTON | BESTON | BESTON | BESTON |
| Time to Market | 2025 | 2022 | 2022 | 2022 |
| Motor Brand | Chinese brand | Chinese brand | Chinese brand | ABB Explosion-proof |
| Suitable Raw Materials | Waste plastics; Tires; Oil sludge | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h | 8-10t/batch | 8-10t/batch | Waste plastic bales: 8-10t/batch Whole tire Sidewall removed tire: 15-16t/batch Oil sludge: 16-18t/batch |
| Working Method | Fully Continuous | Batch | Batch | Batch |
| Final Oil Quality | Pyrolysis oil Pyrolysis oil with wax or naphtha | Pyrolysis oil with wax | Pyrolysis oil with naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha |
| Reactor Material | 304/310S Stainless steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel |
| Reactor Life Span (Years) | 5-8 | 5-8 | 5-8 | 5-8 |
| Guarantee (Months) | 12 | 12 | 12 | 12 |
| Delivery Time (Calendar Days) | 60-90 | 60 | 60 | 90 |
| Land Space Required (L*W*H*m) | 70*20*10 | 33*13*8 | 33*13*8 | 33*26*8 |
| Packing | 20*6*3m in bulk+13*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ+1*20GP | 1*40FR+8*40HQ |
| Installation Period (Calendar Days) | 60-90 | 45 | 45 | 60 |
Recommend PE, PP, PS, and more (please to oil yield chart). Avoid plastics with chlorine and oxygen content like PVC and PET, as they can pose hazards and have low oil yields.
To get a high oil yield, please use relatively lower high temperatures and a slow heating rate. To maximize gas yield, please keep the reactor at a relatively higher temperatures and a faster heating rate. Recommend intelligent control system.
Implement a distillation line to further refine and separate the pyrolysis oil into various fractions, which can improve the quality and yield of the final oil product.
Conduct regular maintenance and cleaning of pyrolysis equipment to prevent blockages and ensure the system operates at its optimal efficiency, thereby maximizing the oil yield.
The main reactor combined floating sealing technology uses carbon fiber + high-temperature soft filler combined sealing. Compared with the traditional graphene packing sealing technology, it has good high-temperature resistance, corrosion resistance and wear resistance.
Combined with the higher exhaust gas treatment and wastewater discharge requirements of European clients, it can provide semi-dry or fully dry desulfurization, denitrification and de-dusting system to meet European emission standards.
Hot air heating method is safer, more uniform in heating, and more precise in temperature control. The most important thing is that waste heat can be recycled, energy saving and emission reduction can save 20-30 % of energy consumption.
If overpressure occurs in the main furnace, the safety valve will automatically activate to relieve pressure. This can ensure the safety of both the equipment and personnel.
To address overpressure and storage risks from surplus pyrolysis gas and potential emergencies like power outages, a safe, highly automated torch system is installed as an emergency safeguard.
Nitrogen is introduced to reactor to replace air before ignition and slag discharge. It prevents flash explosions in the reactor and ensures safe and stable operation of the plastic to oil plant.
Current plastic disposal and recycling methods remain limited in both scope and efficiency. Given that plastic bags are made from petroleum, they can be converted back into their original liquid oil form. In this context, plastic pyrolysis-to-oil solutions offer clear and compelling advantages.
Beston Group has years of experience in researching and manufacturing plastic to oil machines, delivering reliable and efficient solutions worldwide. We look forward to partnering with forward-thinking leaders like you! More updates on Facebook/YouTube/Linkedin/Pinterest.